Progressive Dynamics PD1600 Series Installation And Operation Manual Download Page 5

 

 5 

Integrated Automatic Transfer Switch 

Built into the PD1600 Series Inverter is an automatic transfer switch 
that engages whenever power is detected at the AC input port. In 
recreational vehicles this is often used to switch over to shore or gen-
erator power when it is available, reserving the battery power for 
later use. The transfer switch transition times are fast enough that 
transitioning from one source to another will not impede operation 
for most electrical loads. 

Reverse Battery Protection 

Reverse battery protection has been added to the inverter to protect 
the equipment in the event that the positive and negative terminals of 
the battery are incorrectly connected to the inverter. Unlike some 
other inverters on the market, there is not a time delay associated 
with the reverse battery protection. In the event that the inverter is 
reverse wired it will not turn on. 

Over-Load Protection 

In order to protect the inverter from over-load conditions the power 
draw is continually measured and should it exceed the rated output 
power the inverter will automatically shutdown and display the error 
code corresponding to an over-load error. This is a required feature 
in all UL safety certified inverters.  

Easy Installation 

When designing the PD1600 Series Inverter special attention was 
paid to making it easy to install. The AC connection points are color 
co-ordinate push-in terminals. When hard-wiring your new inverter 
the installer can pull out the knockouts by hand, insert the Romex 
cable, then push each conductor into place. The DC connections are 
made directly to lugs instead of using large, expensive ring terminals. 
The only tool required is a 5/32” hex key. 

Short Circuit Protection 

In any power system, a sustained short circuit can cause hazardous 
conditions potentially resulting in over-heating and fire. To avoid 
these conditions the inverter has been designed with short circuit 
protection. It will detect any large current spikes caused by a short 
circuit and shutdown immediately to avoid damaging the inverter and 
output wiring.  

2X Peak Power Rating 

When starting inductive loads like compressors (found in common 
household refrigerators) there is a large surge in power draw during 
the initial startup. To supply this initial start up power the PD1600 
Series Inverter has been designed to supply a peak power that is 2X 
its rated power. 

Under/Over Voltage Protection 

To protect both the inverter and the battery bank the PD1600 Series In-
verter has been designed with integral under voltage and over voltage 
protection. These voltage limits are designed to operate with a Lead-
Acid battery bank without damaging the batteries. The inverter may also 
be used with a 12V lithium ion battery pack (LiFePO4) with a properly 
configured BMS. See Specifications on page 16

 

for voltage limits. 

Fully Functional Remote Display (Optional) 

When purchasing your inverter an optional addition is the remote 
display. The PD1600 Series Inverter has an optional remote display 
that is fully functional at up to 50 feet away. This includes turning on 
and off the inverter and monitoring battery voltage and power con-
sumption. 

Hardwired AC Output 

The PD1600 Series Inverter is designed to be being used with a hard-
wired output. If a GFCI output on the inverter is required in your 
application investigate the PD1600 Series Inverters offered by Pro-
gressive Dynamics. 

Over Temperature Protection 

A required feature for all UL safety certified inverters, over tempera-
ture protection is designed into every PD1600 Series inverter. When 
the internal temperature of the inverter gets too high due to poor ven-
tilation or high ambient temperature the inverter will shutdown. The 
output will automatically turn back on when the internal temperature 
returns to safe operating temperatures. 

Thermally-Controlled Variable Speed Fan 

Using technology that is found in all Progressive Dynamics Convert-
ers, the PD1600 Series Inverter employs a thermally-controlled vari-
able speed fan. This fan will only turn on when the inverter is operat-
ing at a warmer than normal temperatures. Furthermore, when it does 
turn on, the speed of the fan is smoothly controlled to only run as fast 
as necessary to keep the inverter within safe operating temperatures. 
This is designed to minimize disruptive audible noise 

Pure Sine Wave Output 

The output of the PD1600 Series inverter is a 120 VAC, 60 Hz, pure 
sine wave. Unlike a modified sine wave, a pure sine wave is ideally 
suited to drive all types of loads including refrigerators, motors, 
power tools, and common household electronics. 

Automatic Restart After DC Disconnect 

The PD1600 Series Inverter will detect when the battery input con-
nections have been removed. When the DC disconnect switch is re-
engaged the inverter will automatically restart. Similar to a DC dis-
connect switch, this automatic restart also kicks in when the user 
replaces the batteries. To avoid an automatic restart, simply turn off 
the inverter prior to disconnecting the batteries. 

Key Features 

Neutral Bonding 

In an RV the neutral should be tied to ground at the source of the 
power. To safely accomplish this the PD1600 Series inverter ties the 
neutral to ground only if the inverter is supplying the power. When 
the transfer switch is engaged to pass AC Input power, the ground 
connection is passed from AC input to AC output with the assump-
tion that the neutral is properly grounded wherever the power is be-
ing generated (generator or campground electrical post). 

Summary of Contents for PD1600 Series

Page 1: ...onal and commercial vehicle industry in mind the PD1600 Series Inverter was designed to be compact and light weight to fit the strict size and weight constraints often found within vehicles The improved thermal design reduces the ventilation space required which contributes to a even smaller space requirement for your inverter Progressive Dynamics Inc has a complete line of power products for your...

Page 2: ...reinstalling the power inverter E ANY LOST PROFITS LOST SAVINGS LOSS OF USE OF ENJOYMENT OR OTHER INCIDENTAL DAMAGES ARISING OUT OF THE USE OF OR INABILITY TO USE THE PRODUCT THIS INCLUDES DAMAGES TO PROPERTY AND TO THE EXTENT PERMITTED BY LAW DAM AGES FOR PERSONAL INJURY THIS WARRANTY IN IN LIEU OF ALL OTHER WARRANTIES INCLUDING WARRANTIES OF MER CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSES...

Page 3: ...618 1800W Inverter PD1620 2000W Inverter PD1601 25 25 Remote Display Included with unit PD1601 50 50 Remote Display Sold Separately All products include a quick reference guide with specifications and installation instructions Figure 1 PD1600 Series Inverter Components Inverter units available with optional input power cord in stalled ...

Page 4: ...al AC power 5 AC Output Knockout Knockout to be removed when connecting to hardwired AC Output 6 AC DC Access Panel Remove access panel to wire install AC and DC wiring 7 Equipment Ground Lug Connect case to earth ground to ensure proper safe operation 8 On Board Display Display monitors all relevant parameters of the PD1600 Series Inverter Figure 2 PD1600 Series Inverter AC DC End View Figure 3 P...

Page 5: ...maging the batteries The inverter may also be used with a 12V lithium ion battery pack LiFePO4 with a properly configured BMS See Specifications on page 16 for voltage limits Fully Functional Remote Display Optional When purchasing your inverter an optional addition is the remote display The PD1600 Series Inverter has an optional remote display that is fully functional at up to 50 feet away This i...

Page 6: ...NSFER SWITCH PD55 SERIES AC DISTRIBUTION PANEL GROUND GROUND TO DC LOADS DC GROUND GROUND TO AC LOADS HOT SHORE GENERATOR ONLY 30A 20A TO AC LOADS HOT SHORE GENERATOR INVERTER 15A 20A GENERATOR SHORE CONNECTION PD1600 SERIES INVERTER AC IN AC OUT DC DC SHORE NEU PANEL HOT PANEL NEU GEN NEU GEN HOT NOTE REFER TO WIRING DIAGRAM INCLUDED WITH PD51 SERIES TRANSFER SWITCH SHORE HOT ...

Page 7: ...ttery Bank PD60 SERIES DC DISTRIBUTION PANEL MAIN SUB PD55B006 AC DISTRIBUTION PANEL GROUND GROUND TO DC LOADS DC GROUND GROUND TO AC LOADS HOT SHORE GENERATOR ONLY TO AC LOADS HOT SHORE GENERATOR INVERTER 20A 20A 50A 15A GENERATOR PD9200 SERIES CONVERTER SHORE CONNECTION PD1600 SERIES INVERTER AC IN AC OUT DC DC ...

Page 8: ... compartment directly above the inverter compartment to avoid the potential for battery acid drips In order to reduce cable losses and maximize system performance the DC input wires should be kept as short as possible See Page 10 for recommended DC input wire sizes and lengths Orientated Properly It is recommended that the PD1600 series inverter is mounted horizontally with the display facing up T...

Page 9: ...t the wiring compartment is facing down see Figure 5 This will ensure that the display will be oriented correctly It is best to ensure that PD1600 series inverter is placed in an area that keep dust debris from entering the fan area Debris may cause unexpected performance issues in your inverter 5 Pilot drill the mounting holes in the marked locations 6 Secure the PD1600 Series Inverter firmly to ...

Page 10: ...NING FIRE SHOCK AND ENERGY HAZARD Make sure wiring is disconnected from all electrical sources before handling All wiring must be done in accordance with local and na tional electrical wiring codes Failure to follow these instructions may result in serious injury or death Electrical Connection Instructions 1 Ensure all power sources are disconnected from the inverter 2 Remove the Wiring Cover 3 Re...

Page 11: ... Install wiring into terminal blocks Metal Clamp Style Halex 20570 or equivalent 3 8 trade size clamp combination connector Material Zinc plated metal Installation Instructions 1 Insert strain relief into 3 8 trade size opening 2 Slide wire through central opening 3 Push stripped wires into terminals blocks 4 Tighten the strain relief using screws on the side The type of 3 8 trade size strain reli...

Page 12: ...nverter will not automati cally restart A manual restart is necessary E 6 Short Circuit A short circuit has been detected on the AC output of the inverter The inverter will not restart A manual restart is necessary Display Features Power Button Press to turn on hold to turn off Select Button Cycles between display states Input Voltage Output Voltage Output Power Sleep Error Code if applicable Powe...

Page 13: ...Shore Fault and Low Battery Indicators in sleep mode will be noticeably dimmer than in any other state The PD1600 Series Inverter display automatically enters sleep mode when neither of the control buttons have been pressed for 30 seconds The inverter will automatically exit sleep mode when any error occurs or shore power is detected To manually exit sleep mode press either button Pressing the pow...

Page 14: ...he input voltage has exceeded 15 5VDC Inverter will automatically restart when DC Input voltage is decreased to 15 0VDC Turn off the inverter by holding down the power button Locate DC source and verify it is properly connected for 12VDC operation E 3 is displayed An over load condition has been detected This can be excessive power or a peak power that exceed 2X rated power A manual restart is req...

Page 15: ... the provided 25 cable Inverter turned off for seemingly no reason Something has interrupted the communication between the display and the inverter Ensure that the equipment ground wire is properly secured to the equipment ground lug For Further Assistance Contact PDI Service Department service progressivedyn com WARNING FIRE SHOCK OR ENERGY HAZARD DO NOT disassemble the inverter It does not conta...

Page 16: ...iodic Send Description Product ID n a When requested the inverter responds with the make and model Progressive Dynamics PD1600 Series vX XX DM RV 4 seconds Provides information on Service Points in the event of a fault Inverter AC Output Page 1 0 1 seconds Provides information on AC output frequency and voltage Inverter AC Output Page 2 0 1 seconds Provides information on AC bypass ampacity Invert...

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