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REHATEAM s.r.l.—vicolo Negrelli 

5

31040 

Castagnole di Paese TV  

-

 www.rehateamprogeo.com

 

Service Manual CARBOMAX    8

 

 

 

SERVICE MANUAL 

DIRECTIONALITY

 

ADJUSTING THE DIRECTIONALITY 

Check that the two forks are perpendicular to the ground. If they are not, 
proceed with the adjustment of the fork angle following the instructions 
on the sheet FORK ANGLE ADJUSTMENT. 

If both forks axis are correct but the wheelchair still turns right or left, it 
means that the latitudinal angle is not perfect. 

This may be due to hit, to improper pressure exercised on the fork or its 
support, or to a tiny imperfection among all parts fixed together due to 
their manufacturing tolerances. 

You can fix the fork axle 

in three different angles to correct the direc-

tionality.  

Loosen all four grab screws 

G

, remove the bolt 

F

 and slide off the fork 

complete with the axle 

P

The axle has two side hollows 

B

 where you have to cast the flat inserts 

C0 

or the 1° titled inserts 

C1 

that are recognizable thanks to two dots. 

With the flat inserts 

C0

, the axle keep its original inclination. 

With  the  tilted  inserts 

C1

,  the  axle  tilts  by  1°  right  or  left  according  to 

how to cast them in the hollows

see images.  

Note: you can cast the inserts only as indicated in these images.  

Once  you  have  casted  the  inserts 

C0

  or 

C2

,  it  is  advisable  to  try  to 

screw the bolt 

F

 to check there is no difficulty. Sometimes, in fact, the 

holes of the inserts may have working burr that make the bolt hard to go 
through.  

To mount the fork unit. Insert the axle 

P

 in the fork support paying atten-

tion to the orientation of the same axle. In fact, the axle is not straight, 
but it shows a bend. Such bend must be facing to the rear of the wheel-
chair.  

Insert and screw the bolt 

F

 without tightening it much (it is enough to screw it up to stop). 

Adjust the fork angle 

 

see sheet “fork angle”.  

 

Note. This type of adjustment can take place even at original assembly, therefore, you may find the in-
serts 

C0

 on one axle and 

C1

 on the other, for instance.  

The wheelchair is not supplied with supplementary inserts, therefore, it will be necessary to order them 
when needed. 

 

Axles without inserts 

Until 2019 the axles had no inserts 

C0

 or 

C1. 

There were 0°, 1°rh and 1°lh axles. 

To adjust the directionality, it is necessary to change the axle. 

 

 

B

 

P

 

0° 

X

                      

Y

         1° 

Y               X                X               Y

 

X               Y                Y               X

 

          0°                                 1°                                    1° 

P                    P                     P

 

C0

 

 

C1

 

 

F

 

G3

 

F

 

G1 
G2

 

SIDE VIEW 

 

FRONT             REAR 

C0 

o

 C1  

P  

C0 

or

 

C1  

C0 

or

 

C1  

Summary of Contents for CARBOMAX

Page 1: ...REHATEAM s r l vicolo Negrelli 5 31040 Castagnole di Paese TV www rehateamprogeo com Service Manual CARBOMAX 1 S E R V I C E M A N U A L CARBOMAX Rev 0 06 05 2020 SERVICE MANUAL ENGLISH...

Page 2: ...any non standard requirements or modifications to allow them to evaluate such modifications and verify that they will not compromise the normal and safe use of the wheelchair Any modification of the...

Page 3: ...system 06 FORK ANGLE 07 DIRECTIONALITY 09 REAR HEIGHT 10 SETTING point of balance 11 CAMBER AND CONVERGENCY 13 BRAKE 14 BRAKE SPACING 15 FOOTPLATE DISTANCE tubes with holes 16 FOOTPLATE DISTANCE slid...

Page 4: ...fork s sizes Screw off the bolt V while holding the other Remove the axle P Position the caster to another hole insert the axle and fix the bolt V holding the one on the other side Pay attention to th...

Page 5: ...on the bolts V A Work on a flat and even surface Loosen the two bolts A Slide the support upward or downward to the desired height Tighten the two bolts A Repeat the same operations on the other side...

Page 6: ...e fork s axle proceed as above mentioned until reaching the correct angle You can also measure the perpendicularity by turning the fork by 360 during the full turn the wheel has to touch the surface i...

Page 7: ...t turn smoothly Clean or change the bearings FRONT WHEELS The casters are not adjusted at the same height Adjust the front wheels at the same height The tyres of the two front wheels are different or...

Page 8: ...axle tilts by 1 right or left according to how to cast them in the hollows see images Note you can cast the inserts only as indicated in these images Once you have casted the inserts C0 or C2 it is a...

Page 9: ...When tightening this bolt check that the inner plate of the clamp does not turn you can hold it with your fingers in fact if it turns the clamp will not take hold of the frame properly Finally tighten...

Page 10: ...ide first Then measure the distance X between the rear side of the rear support and the backrest plate Adjust and fix the other side respecting the same distance When tightening each bolt check that t...

Page 11: ...ssario regolare la campanatura Follows next page WORK ON A FLAT AND EVEN SURFACE The wheel receiver gives the rear wheel camber cambered receiver The two wheel receivers are fixed to the rear axle thu...

Page 12: ...a reamer to remove any possible tiny deformation see also adjustment sheet quick release axle It may be a little harder to position and fix the other side due to the pressure given by the seat canvas...

Page 13: ...justment A good adjustment has the brake not too hard to engage but braking so you will have to find the suitable compromise Once reached the correct position tighten the headless bolt A Carry out the...

Page 14: ...vice and heat it with a hot air blower because the bolt is locked with strong lock thread glue DO NOT FORCE WHEN UNSCREWING IT you may damage the bolt s head irremediably Once you have removed the bo...

Page 15: ...of the support C The footplate tube s holes and the hole of the support B must be aligned Finally tighten the bolt A on both sides of the frame Do not force screwing the bolt you may damage the threa...

Page 16: ...ght tighten the bolt A on one side Check the wide side of the footrest plate is parallel to the ground If necessary raise or lower the tube on the side that is not fixed yet Finally tighten the bolt A...

Page 17: ...a suitable spacer Finally insert and tighten the bolt C To reduce the inclination remove the bolt C and remove the necessary washers spacers Finally insert and tighten the bolt C Without the bolt C yo...

Page 18: ...y to cut the lower side of the If the maximum height you can reach is not enough it is necessary to change the tube Warning to guarantee a good stability between the fixing hole and the lower side of...

Page 19: ...tube in fact the hole 1 will be underneath and within the tube of the backrest structure While drilling the hole on the tube pay attention to aligning the handle grip if present Should you cut off th...

Page 20: ...hten the bolts Now check the locking system If the locking pin D does not lock or there is too much play it is necessary to adjust the end run bolt B Loose the nut C fold the backrest and screw or uns...

Page 21: ...gently hit a little harder if necessary the hub or spokes of the wheel and try to remove it Loosen the grab screw A and try to remove the wheel Loosen the two bolts B and the bolt nut C and try to rem...

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