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©2020 Hot Melt Technologies, Inc

 

Page 9

Proflex

®

 G9-4

TANK HEATER FUSE

ITEM DESCRIPTION REPLACE WITH PART NO

TF1/TF2

2400 W

3000 W

4800 W

6000 W

15 A, 600 VAC (KLKR)

20 A, 600 VAC (KLKR)

30 A, 600 VAC (KLKR)

35 A, 600 VAC (KLKR)

214-315

214-320

214-330

214-335

TEMP CONTROL BOARD

ITEM DESCRIPTION REPLACE WITH PART NO

F3/F3B Hose up to 12'

Hose 12'-20'

Hose 12'-24'

5 A, 125 VAC (GMA) 

8 A, 125 VAC (GMA)

10 A, 125 VAC (GMA)

214-105

214-108

214-110

F4/F4B Handgun

2 A, 125 VAC (GMA)

214-102

Automatic Valve

Call TSS

F5/F5B Hose up to 12'

Hose 12'-20'

Hose 20'-24'

5 A, 125 VAC (GMA)

8 A, 125 VAC (GMA)

10 A, 125 VAC (GMA)

214-105

214-108

214-110

F6/F6B Handgun

2 A, 125 VAC (GMA)

214-102

Automatic Valve

Call TSS

F7/F7B Hose up to 12'

Hose 12’-20’

Hose 20’-24’

5 A, 125 VAC (GMA)

8 A, 125 VAC (GMA)

10 A, 125 VAC (GMA)

214-105

214-108

214-110

F8/F8B Handgun

2 A, 125 VAC (GMA)

214-102

Automatic Valve

Call TSS

F9/F9B Hose up to 12'

Hose 12'-20'

Hose 20'-24'

5 A, 125 VAC (GMA)

8 A, 125 VAC (GMA)

10 A, 125 VAC (GMA)

214-105

214-108

214-110

F10/F10B Handgun

2 A, 125 VAC (GMA)

214-102

Automatic Valve

Call TSS

MOTOR CONTROL BOARD

ITEM DESCRIPTION REPLACE WITH PART NO

F1/F2

Transformer 

Primary

1 A, 125 VAC (GMA) 214-101

F3/F4

Transformer 

Secondary

1 A, 125 VAC (GMA) 214-101

F5/F7

A/C Motor 1 
D/C Motor 1

5 A, 125 VAC (GMA) 
8 A, 125 VAC (GMA)

214-105 
214-108

F6/F8 Accessory Output 2 A, 125 VAC (GMA) 214-102

Temp Control  Board to Sensor Board Cable  (220-048)

(Not shown)

Set Mode

Run Mode

F9

F7

F10

F8

F4

F2

F1

F3

CR5

F16

F15

F7       F8

HOSE

GUN

HOSE   GUN

F9     F10

HOSE

GUN

F17

F18

HOSE   GUN

HOSE

GUN

F5     F6

HOSE   GUN

HOSE

GUN

F13

F14

F11

F12

F3     F4

HOSE   GUN

HMT 241

TANK SSR

Serial Number

SSR3

SSR2

SSR4

SSR5

SSR6

SSR7

SSR8

SSR9

109 164  179  107 108

127A   131  177  128A  132  178

Accessory

 2

Accessory

 1

TRANSFORMER PRIMARY

TRANSFORMER SECONDARY

CR4

CR3

CR2

110

111

114

115

117

118

121

122

124

125

169

170

171

172

173

174

175

176

113
112

145

116

146

147

120

119
143

123

149
150

151

152

153

154
155

156

157

158

159

160
161

162

Hose 1

Gun 1

Hose 2

Gun 2

Hose 3

Gun 3

Hose 4

Gun 4

106  105

MOTOR 1

MOTOR 1

ACCESSORY

ACCESSORY

Microprocessor 

Board Cable

(220-052)

 

Motor 

Control 

Board

(245-035)

 

Temp 

Control 

Board

(245-041)

Microprocessor 

Board

(245-040)

Motor/Accessory 

Relay

(213-008)

Tank Relay

(213-100)

Tank Over 

Temp Relay

(213-030)

F4

F3

F3B

F4B

F6

F5

F5B

F6B

F9

F7

F7B

F8B

F9B

F10B

RTD Sensor 

Board

(245-042)

F10

Hose/Gun 

Relay

(213-025)

F8

TF1

TF2

F2

F1

F4

F3

F5

F6

F8

F7

Side Button Board 

(245-037)

Push Button 

Board Cable

(220-049)

GFEP 

Hoses/Guns 

(211-100)

GFEP, Single Motor

Fuse & Relay Chart

Electrical

Summary of Contents for G9

Page 1: ...ion Temperature Controls Microprocessor 4th Gen 4 Hose 4 Gun Single Motor Pump Voltage Requirements 220 VAC Single Phase 40 A 07 08 20 Rev A 1723 W Hamlin Rd Rochester Hills MI 48309 248 853 2011 www hotmelt tech com No One Puts It Together Like HMT ...

Page 2: ...ardware of HMT products are permitted Only use original spare parts original accessories or standard parts that have been approved by HMT The instructions are part of this product No applications other than those described in the instructions are permitted Improper Use Examples of misuse of the product include Melting and pumping of unsuitable adhesives e g PUR Polyurethane hot melt adhesives In d...

Page 3: ...et Up 4 5 Operating Instructions 6 8 Front Panel Controls 6 Temperature and System Controls 7 Front Panel 8 Electrical 9 10 Fuse Relay Chart 9 Schematic 10 Warranty Information 11 2020 Hot Melt Technologies Inc Page 3 Proflex G9 4 ...

Page 4: ... and or servicing hot melt equipment Before installing any hot melt equipment determine proper electrical requirements per all applicable codes At Hot Melt Technologies we pay special attention to the needs of operators and service personnel when designing equipment but molten hot melt adhesives are dangerous and can cause severe burns Extreme care must be exercised to insure personnel safety Fire...

Page 5: ...the system to share the same circuit with other electrical items A dedicated supply is recommended Do not use an extension cord If you change the configuration of your system in any way that may affect the electrical requirements ex add a gun longer hose automate etc call HMT Technical Service Support at 248 853 2011 for assistance L2 L1 G L2 L1 G L2 R L1 B G G 220 VAC Single Phase Control Box Pro...

Page 6: ... Main Power Switch OFF then ON again All zones will default to the new High Limit and must be reset Arrow keys and Set Mode LED See 4 11 12 13 and 16 for usage Zone Status Sensor Fault The LED will light and indicate that no RTD sensor input is present in the selected zone Over Temp The LED will light and affected zone LED will blink if temperature exceeds High Limit by 25 F 14 C The audible Over ...

Page 7: ...he programmed applies to both Auto and Manual Standby Pump Ready Delay Timer If additional melted adhesive is needed this feature adds up to 60 minutes of time before allowing the pump motor to work To change place Set Run switch in set position Push the Pump Ready delay button and use the and arrows to adjust from 0 to 60 minutes Return the Set Run switch to run position Pump Ready The pump motor...

Page 8: ... 3 4 3 4 6 7 4 5 3 1 2 BILL OF MATERIALS ITEM DESCRIPTION PART NO QTY 1 Control Box Assembly 934 912 1 2 Pump Switch 10 A 211 010 1 3 Main Power Switch 40 A 220 VAC 211 017 1 4 Service Clock 243 004 1 5 Over Temp Alarm 243 006 1 6 Decal 340 143 1 7a Front Panel Latch Non Locking 340 030 1 7b Front Panel Latch Locking Optional 340 032 1 07 08 20 Rev A Front Panel ...

Page 9: ... F3 F4 Transformer Secondary 1 A 125 VAC GMA 214 101 F5 F7 A C Motor 1 D C Motor 1 5 A 125 VAC GMA 8 A 125 VAC GMA 214 105 214 108 F6 F8 Accessory Output 2 A 125 VAC GMA 214 102 Temp Control Board to Sensor Board Cable 220 048 Not shown Set Mode Run Mode F9 F7 F10 F8 F4 F2 F1 F3 CR5 F16 F15 F7 F8 HOSE GUN HOSE GUN F9 F10 HOSE GUN F17 F18 HOSE GUN HOSE GUN F5 F6 HOSE GUN HOSE GUN F13 F14 F11 F12 F3...

Page 10: ...151 152 153 154 154 156 SR SR 178 132 128A 177 131 127A 108 107 179 164 109 2CR 110 111 114 115 117 118 121 122 124 125 169 170 171 172 173 174 175 176 F10 Accessory 2 F8 Accessory 1 F7 Motor Motor Switch Pump Motor C4 3 C4 4 C1 2 C1 3 C2 8 C2 9 C2 10 C2 11 C3 8 C3 9 C3 10 C3 11 C8 8 C8 9 C8 10 C8 11 C9 8 C9 9 C9 10 C9 11 104A 103A 178 177 179 133 134 139 135 Over Temp Safety Relay C6 9 F9 Hose 4 ...

Page 11: ...is adhesive dispensing system is equipped with a Ground Fault Equipment Protector GFEP that has been installed on the circuit powering the hose and gun zones This GFEP is designed to protect the hoses from an unintended ground fault GFEP must be switched ON Indicator window RED for hose and gun zones to heat If a ground fault is detected on any hose or gun zone the GFEP will switch OFF Indicator w...

Page 12: ...y to any damage to the ASU that is the result of improper maintenance or installation This warranty does not cover any ASU that has been altered or modified by the customer In addition the warranty does not extend to repairs made necessary by normal wear or by the use of hot melt materials in the ASU which in the reasonable opinion of HMT are either incompatible with the ASU or adversely affect it...

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