Procom FBNSD400RT Series Owner'S Operation And Installation Manual Download Page 23

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23

200228-01A

BURNER INJECTOR HOLDER AND PILOT AIR INLET HOLE

We recommend that you clean the unit ev-

ery 2,500 hours of operation or every three 

months. We also recommend that you keep 

the  burner  tube  and  pilot  assembly  clean 

and  free  of  dust  and  dirt.  To  clean  these 

parts we recommend using compressed air 

no greater than 30 PSl. Your local computer 

store, hardware store, or home center may 

carry compressed air in a can. You can use 

a vacuum cleaner in the blow position. If us-

ing  compressed  air  in  a  can,  please  follow 

the directions on the can. If you don’t follow 

directions on the can, you could damage the 

pilot assembly.
1.  Shut off the unit, including the pilot. Allow 

the unit to cool for at least thirty minutes.

2.  Inspect burner, pilot and primary air inlet 

holes  on  injector  for  dust  and  dirt  (see 

Figure 28).

3.  Blow air through the ports/slots and holes 

in the burner. Also clean the pilot assembly.

4.  Check the injector holder located at the 

end of the burner tube again. Remove any 

large particles of dust, dirt, lint, or pet hair 

with a soft cloth or vacuum cleaner nozzle.

5.  Blow air into the primary air holes on the 

injector holder.

6.  In  case  any  large  clumps  of  dust  have 

now been pushed into the burner. Repeat 

steps 3 and 4.

CARE AND MAINTENANCE

 WARNING: Turn off heater and let cool before servicing.
 CAUTION: You must keep control areas, burner, and circulating 

air passageways of heater clean. Inspect these areas of heater before 

each use. Have heater inspected yearly by a qualified service techni-

cian. Heater may need more frequent cleaning due to excessive lint 

from carpeting, bedding material, pet hair, etc.

  WARNING:  Failure  to  keep  the  primary  air  opening(s)  of  the 

burner(s) clean may result in sooting and property damage.

MAIN BURNER

Periodically inspect all burner flame holes with 

the heater running. All slotted burner flame 

holes should be open with yellow flame pres-

ent. All round burner flame holes should be 

open with a small blue flame present. Some 

burner flame holes may become blocked by 

debris or rust, with no flame present. If so, 

turn off the heater and let it cool, and remove 

blockage or replace burner. Blocked burner 

flame holes will create soot.

Figure 28 - Burner and Injector Holder

Injector

Burner 

Tube

Primary Air Inlet Holes

Summary of Contents for FBNSD400RT Series

Page 1: ... call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a quali fied installer service agency or the gas supplier WARNING Thisappliance isequippedfornatural and propane LP gas Field conversion is not permitted other than between natural or propane LP gases Que...

Page 2: ...ation adjustment al teration service or maintenance can cause injury or property damage Refer to this manual for correct in stallation and operational procedures For assistance or additional information consult a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket per manently located manufactured mobile home where not prohibited by local codes ...

Page 3: ... or service this heater Improper use of this heater can cause serious injury or death from burns fire explosion electrical shock and carbon monoxide poisoning Failure to follow these instructions will void the warranty Onlyaqualifiedinstaller service agent or local gas supplier may install and service this product WARNING Keep the appli ance area clear and free from combustiblematerials gasoline a...

Page 4: ... has been under water Immediately call a qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water SAFETY 10 Turn off and unplug heater and let cool before servicing Only a qualified service person should service and repair heater 11 Operating heater above elevations of 4 500 feet could cause pilot outage 12...

Page 5: ...or a Installing testing or replacing gas piping or b Connecting installing testing repairing or servicing equipment that is experienced in such work that is familiar with all precau tions required and that has complied with all the requirement of the authority having jurisdiction PRODUCT FEATURES SAFETY PILOT This heater has a pilot with an Oxygen Deple tion Sensing ODS safety shutoff system The O...

Page 6: ...th of Mas sachusetts Sellers of unvented propane or natural gas fired supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit In the State of Massachusetts the gas cock must be a T handle type The State of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length 1 Remove top inner pack 2 Tilt carton so that heater is...

Page 7: ...perfresh air for this and other fuel burning appliances in your home Today s homes are built more energy efficient than ever New materials increased insulation and new construction methods help reduce heat loss in homes Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in During heating months home owners want their homes as airtight as possible...

Page 8: ...into adjoining room see option 3 Figure 2 Follow the National Fuel Gas Code ANSI Z223 1 NFPA 54 Air for Combustion and Ventilation for required size of ventilation grills or ducts Ventilation Air From Outdoors Provide extra fresh air by using ventilation grills or ducts You must provide two perma nent openings one within 12 of the ceiling and one within 12 of the floor Connect these items directly...

Page 9: ...ause pilot outage or sooting Use a heat resistant sealant Do not seal chimney flue damper WARNING Never install the heater in a bedroom or bathroom in a recreational vehicle where curtains furniture clothing or other flammable objects are less than 42 from the front top or sides of the heater in high traffic areas in windy or drafty areas CAUTION This heater cre ates warm air currents These curren...

Page 10: ...as not being used at the inlet of regulator a qualified installer or service technician must use supplied cap You will notice a color coded plungerontheinsideoftheregu lator Thisisnormal Whenthein let connection fitting is inserted and tightened this plunger will be pushed back by the fitting making all of the adjustments for the gas being supplied DO NOT REMOVE THE PLUNGER The regulator will not ...

Page 11: ... the connection fitting While pushing in rotate the fitting clockwise until the threads engage the regulator After the fitting has been hand tightened into the regulator use a wrench to complete tightening of the fitting Install additional fitting to connect to the house supply Metal Cap Metal Cap DO NOT REMOVE Yellow Natural Gas Plunger Install Gas Fitting Here 2 Apply thread sealant to the threa...

Page 12: ...If possible provide greater clear ances from floor ceiling and adjoining wall Measure from outermost point of heater Note This firebox can not be installed in an existing fireplace Install this firebox only in a ProCom Heating Inc mantel accessory approved for this product Minimum Clearances For Side Combustible Material Side Wall and Ceiling A Clearance from the side of the fireplace to any combu...

Page 13: ...ptable al ternative to test gauge connection Purchase the optional CSA design certified equipment shutoff valve from your dealer WARNING A qualified ser vice technician must connect heater to gas supply Follow all local codes WARNING This appliance requires a 3 8 NPT National Pipe Thread inlet connection to the pressure regulator WARNING Do not over tighten gas connections WARNING For natural gas ...

Page 14: ...g Down External Regulator with Vent Pointing Down Propane LP Supply Tank Equipment Shutoff Valve Ground Joint Union 3 8 NPT Pipe Nipple Tee Joint Reducer Bushing to 1 8 NPT 1 8 NPT Plug Tap Test Gauge Connection Sediment Trap Tee Joint Pipe Nipple Gap 3 Minimum reduce incoming gas pressure to between 11 and 14 of water If you do not reduce incom ing gas pressure heater regulator damage could occur...

Page 15: ...ak Correctallleaksatonce PRESSURE TESTING GAS SUPPLY PIPING SYSTEM Test Pressures In Excess Of 1 2 PSIG 3 5 kPa 1 Disconnect heater with its appliance main gas valve control valve and equipment shutoff valve from gas supply piping sys tem Pressures in excess of 1 2 PSIG will damage heater regulator 2 Cap off open end of gas pipe where equip ment shutoff valve was connected 3 Pressurize supply pipi...

Page 16: ... logs add decorative cinders around the grate base do not place any decorative cinders on logs or burner 1 Install pins on log 1 into the two slots in the bracket attached to rear wall see Figure 12 2 Install pins on log 2 into the two slots in left side of the middle bracket see Figure 12 and Figure 13 3 Install pins on log 3 into the two slots in right side of the middle bracket see Figure 12 an...

Page 17: ...ceiver when it is not in use For long periods of non operation remove batteries from all components for safety Component Type of Battery Qty Ignitor AAA 1 Remote Control AAA 2 or 3 Remote Receiver AA 4 Note Quantity depends on model of remote control Ignitor Unscrew ignitor cap and install a AAA battery with the pointing out Replace cap Figure 17 Installing Batteries in Remote Control and Receiver...

Page 18: ...R SAFETY READ BEFORE LIGHTING LIGHTING INSTRUCTIONS WARNING You must oper ate this heater with the screen in place Make sure screen is installed before running heater NOTICE Duringinitialoperationof new heater burning logs will give offapaper burningsmell Orange flame will also be present Open damper or window to vent smell This will only last a few hours 1 STOP Read the safety information above 2...

Page 19: ...box to the OFF position then back to the ON position Note Please wait one minute after shut ting off heater to allow the control valve to reset before starting again 13 Make sure heater screen is in place before operating heater 14 If heater will not operate follow the in structions To Turn Off Gas To Appliance and call your service technical or gas supplier CAUTION Do not try to ad just heating l...

Page 20: ... aged the slide switch on the receiver can be used to operate the heater Note When batteries are replaced the learning process above must be repeated LEARN REMOTE OFF ON Figure 19 Receiver Slide Switch Learn Button Key Settings ON Operates unit to on position manually operated solenoid ON OFF Operates unit to off position manually operated solenoid OFF MODE Changes unit from manual mode to thermo ...

Page 21: ...The LCD screen will display the set temperature for 3 sec onds then flash the set temperature for 3 seconds then LCD screen will default to display the room temperature To Change The Set Temperature 1 Press and hold the SET key until the desired set temperature is reached The LCD screen set numbers will increase from 45 to 99 then restart over at 45 2 Release the SET key The LCD screen will displa...

Page 22: ...pping follow instructions at bottom of this page Notice Do not mistake orange flames with yellow tipping Dirt or other fine particles enter the heater and burn causing brief patches of orange flame Approx 3 6 Above Top of Logs More Than 8 Above Top of Logs Approx 3 6 Above Top of Logs More Than 8 Above Top of Logs Figure 26 Correct Burner Flame Pattern Figure 27 Incorrect Burner Flame Pattern BURN...

Page 23: ...dirt lint or pet hair with a soft cloth or vacuum cleaner nozzle 5 Blow air into the primary air holes on the injector holder 6 In case any large clumps of dust have now been pushed into the burner Repeat steps 3 and 4 CARE AND MAINTENANCE WARNING Turn off heater and let cool before servicing CAUTION You must keep control areas burner and circulating airpassagewaysofheaterclean Inspecttheseareasof...

Page 24: ...ir through the air inlet hole You may blow through a drinking straw if compressed air is not available CABINET ODS PILOT Air Passageways Use a vacuum cleaner or pressurized air to clean Exterior Use a soft cloth dampened with a mild soap and water mixture Wipe the cabinet to remove dust CARE AND MAINTENANCE Figure 29 Pilot Inlet Air Hole LOGS If you remove logs for cleaning refer to Installing Log...

Page 25: ...s pressure switch See instructions below The entire gas delivery piping including con nections inside the heater should be leak tested by the qualified installer After leak testing the qualified installer should light the appliance Refer to the correct flame pattern as illustrated on page 22 All flame patterns should be safely inside the product If for any reason they are not stop use of the appli...

Page 26: ...Fully press in control knob while pressing ignitor button 3 Continue holding down con trol knob Repeat igniting op eration until air is removed 4 Clean ODS pilot see Care and Maintenance page 23 or replace ODS pilot assembly 5 Check inlet gas pressure or replace inlet gas regulator 6 Turn control knob to PILOT position 7 Contact local propane LP gas company ODS pilotlightsbutflame goes out when co...

Page 27: ...pressure is too low 1 Check burner for dirt and debris If found clean burner see Care and Maintenance page 23 2 Replace gas regulator 3 Contact local gas supplier Gas odor during com bustion 1 Foreign matter between control valve and burner 2 Gas leak See Warning Statement at top of page 25 1 Contact a qualified service technician to remove foreign matter 2 Locate and correct all leaks see Checkin...

Page 28: ...ge 25 2 Gas leak See Warning State ment at the top of page 25 3 Low fuel supply 1 Open a window to ventilate room Stop using odor caus ing products while heater is running 2 Locate and correct all leaks see Checking Gas Connec tions page 15 3 Refill supply tank Propane LP models Heater shuts off in use ODS operates 1 Not enough fresh air is avail able 2 Low line pressure 3 ODS pilot is partially c...

Page 29: ... malfunctioning Type of gas used Propane LP or Natural gas NG Purchase date Usually we will ask you to return the defec tive part to the factory PARTS NOT UNDER WARRANTY Contact authorized dealers of this product If they can t supply original replacement part s call Customer Service toll free at 1 866 573 0674 for referral information When calling Customer Service have ready Model number of your h...

Page 30: ...www usaprocom com 200228 01A 30 PARTS MODELS FBNSD400RT 9 8 10 12 11 13 15 18 14 6 1 2 3 4 16 7 5 17 PILOT OFF ON RE MO TE OF F ON LEA RN TEMP ...

Page 31: ...r 1 3 FBB104BL Left Door Assembly 1 4 FBB104BR Right Door Assembly 1 5 ND0310A 400 P ODS Pilot 1 6 RVD88 Y 4 9 Regulator 1 7 PIMSDI 01 Ignitor 1 8 HL041 01 Log 1 1 9 HL042 01 Log 2 1 10 HL043 01 Log 3 1 11 HL044 01 Log 4 1 12 HL045 01 Log 5 1 13 HL045 02 Log 6 1 14 ML073 04 Ignitor Cable 2 15 BL016 07 01 Blower Access Panel 1 16 RG04 1M Receiver 1 17 RG04 1T Remote Control 1 18 MRT 01 Control Valv...

Page 32: ...o will provide original factory replacement parts Failure to use original factory replacement parts voids this warranty IMPORTANT The heater MUST be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit or the warranty is voided WHAT IS NOT COVERED This warranty does not apply to parts that are not in original condition because of normal wea...

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