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ZCC2087 - Manual 

 

 

 

 

24. August 2021 

 

© Copyright 2021, PROCEQ SA

 

5  Executing a cross-cut test 

5.1  Measurement principle and procedure 

There are various standards that describe the execution of a cross-cut test in order to 
determine the adhesion of a coating. 

In general a cross-cutting pattern is applied to the surface and visually evaluated. 

To execute a cross-cut test the following procedure is followed: 

1. 

Apply the cross-cutting pattern: Intersecting cuts (6 cuts with the appropriate spacing, 
depending on the method and the film thickness) are performed. With Method A the 
intersecting cuts are at an angle of 30° (X-cut) and with method B the intersecting cuts 
are at an angle of 90° (lattice pattern). 

2. 

In order to produce these cuts a dedicated cross-cut tester as the ZCC2087 can be used, 
or alternatively a sharp blade with the appropriate cross-cut templet (ZCT2160). The 
cross-cut tester is specifically designed to produce a reproducible pattern. Note: Always 
pull the cross-cut tester. 

3. 

Clean the cut pattern with a soft brush (included in the cross-cut tester). 

4. 

Place an adhesive tape over the lattice parallel to one set of cuts. Ensure good contact 
with the coating. 

5. 

Evaluate the pattern according to the selected standard. 

 

5.2  Choosing the cross-cutting pattern 

There are two different methods of applying the cross-cut patterns. The pattern has to 
chosen depending on the standards used and the thickness of the film. 

5.2.1  Method A - X-cut 

In Method A the intersecting cuts are at an angle of 30° (X-cut). 

Method A is suitable for tests in accordance with 

ASTM D3359 

for film with thicknesses of >125µm 

DIN EN ISO16276-2 

for all films  

5.2.2  Method B - Lattice pattern 

In Method B the intersecting cuts are at an angle of 90° (lattice pattern). 

Method B is suitable for tests in accordance with  

ASTM D3359 

for film with thicknesses of >125µm 

DIN EN ISO16276-2 

for film with thicknesses of 0µm - 250µm 

 

Summary of Contents for ZCC 2087 Series

Page 1: ...ZCC2087 Cross Cut Tester Instruction Manual...

Page 2: ...vision Date Document State Draft Company Proceq SA Ringstrasse 2 CH 8603 Schwerzenbach Switzerland Classification Manual Revision History Rev Date Author Comments 2 9 Aug 18 2021 PEGG Initial document...

Page 3: ...cut test 8 5 1 Measurement principle and procedure 8 5 2 Choosing the cross cutting pattern 8 5 2 1 Method A X cut 8 5 2 2 Method B Lattice pattern 8 5 3 Choice of the appropriate spacing of cuts 9 5...

Page 4: ...ZCC2087 Manual 24 August 2021 Copyright 2021 PROCEQ SA...

Page 5: ...during transport On receipt of the goods check for any visible damages on the packaging If it is undamaged you may sign the receipt of the goods If you do suspect by visual inspection that damage has...

Page 6: ...gulations for prevention of accidents must be observed 2 2 Safety notes and hints The ZCC 2087 is exclusively intended for the evaluation of adhesion of single or multi coat systems Any other use is c...

Page 7: ...The ZCC 2087 is an ergonomically designed cross cut tester with a special flexible cutting head with exchangeable cutting tool for evaluation of adhesion of single or multi coat systems which allows e...

Page 8: ...ery Cross cut tester with flexible cutting head to guarantee reproducible cross cuts and multiblade cutting tool according to version see technical specifications Allen key Brush for versions ZCC 2087...

Page 9: ...blades according to DIN EN ISO 2409 spacing 1 mm spacing 2 mm spacing 3 mm ACC096 ACC098 Multi blade cutting tool according to ASTM D3359 with 11 blades spacing 1 mm with 6 blades spacing 2 mm ACC166...

Page 10: ...ZCC2087 Manual 24 August 2021 Copyright 2021 PROCEQ SA 4 Device overview 1 Flexible cutting head 2 Ergonomic handle 3 Multi blade cutting tool 4 Fixing screw 4 2 1 3...

Page 11: ...pped with a specially designed flexible cutting head which ensures reproducible cross cuts It avoids unbalanced pressure by the operator and provides a uniform cutting depth over the complete width Th...

Page 12: ...emove the fixing screw 4 and the multi blade cutting tool 3 Rotate the multi blade cutting tool 3 to the next unused blade and re insert it in this position Insert the fixing screw 4 and push the mult...

Page 13: ...t templet ZCT2160 The cross cut tester is specifically designed to produce a reproducible pattern Note Always pull the cross cut tester 3 Clean the cut pattern with a soft brush included in the cross...

Page 14: ...3 1 Spacing according to DIN EN ISO2409 Film thickness Substrate Spacing of cuts 0 m 60 m hard 1 mm 0 m 60 m soft 2 mm Above 60 m to 120 m hard and soft 2 mm Above 120 m to 250 m hard and soft 3 mm T...

Page 15: ...at surface to prevent any deformation of the panel during the test Carry out the test at a temperature 23 2 C and relative humidity of 50 5 Hold the ZCC 2087 with the blade vertical to the test panel...

Page 16: ...e tape within 5 minutes after applying Grasp the free end of the tape and pull it off steadily in 0 5 s to 1 0 s at an angle which is as close as possible to 60 Since using an adhesive tape is no long...

Page 17: ...ith a soft brush or tissue to remove any detached flakes or ribbons of coatings Remove two complete laps of tape and discard Remove an additional length at a steady that is not jerked rate and cut a p...

Page 18: ...removal 0 No peeling or removal of coating 4A Trace peeling or removal along incisions on their intersections 1 Trace peeling or removal along cuts on their intersections 3A Jagged removal along incis...

Page 19: ...flakes of the coating are detached along edges and at intersections of cuts The area affected is 5 to 15 of the lattice 3 The coating has flaked along the edges of the cuts partly or wholly in large...

Page 20: ...described below All other maintenance and repair work shall only be carried out by Proceq SA or your authorized Zehntner agent otherwise all the guarantee and liability claims will be void 8 2 Cleanin...

Page 21: ...t 2021 PROCEQ SA 9 Technical Specification Material Housing Multi Blade Cutting tool Red anodized Aluminum Hardened Steel Dimensions LxWxH 160 x 26 x 80 mm 6 30 x 1 02 x 3 15 Weight 245 g 0 54 lbs Pro...

Page 22: ...nual 24 August 2021 Copyright 2021 PROCEQ SA For safety and liability information please download www screeningeagle com en legal Subject to change Copyright 2021 by Proceq SA Schwerzenbach All rights...

Page 23: ...1 Fusionopolis Way 20 02 Connexis South Tower 138632 Singapore 65 6382 3966 info asia proceq com PROCEQ RUS LLC Ul Optikov 4 korp 2 lit A Office 410 197374 St Petersburg Russia 7 812 448 35 00 info ru...

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