Proceq ZAA 2600.C Instruction Manual Download Page 3

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Index

Exclusion of liability ...................................................................................................5

Description of device ...........................................................................................6

Safety information ................................................................................................6

2.1 Symbols used ................................................................................................6

2.2 Safety notes and hints ...................................................................................7

Delivery of device ................................................................................................9

3.1 Damages during carriage ..............................................................................9

3.2 Shipment .......................................................................................................9

3.3 Standard delivery ........................................................................................ 10

3.4 Options for crockmeter tests ........................................................................ 10

3.5 Options for scratch and mar resistance tests .............................................. 12

3.6 Options for Proceq ZAA 2600.C .................................................................. 12

Device overview ................................................................................................ 13

Assembly and starting up .................................................................................. 15

5.1 Assembly ..................................................................................................... 15

5.2 Startup ......................................................................................................... 16

5.3 Shutdown .................................................................................................... 16

5.4 Disassembly for transport ............................................................................ 17

Crockmeter tests ............................................................................................... 18

6.1 Preparation .................................................................................................. 18

6.2 Mounting the friction finger sets ................................................................... 18

6.2.1 Mounting the friction finger set A........................................................ 19

6.2.2 Mounting the friction finger set B........................................................ 20

6.2.3 Mounting the friction finger set C ....................................................... 21

6.3 Carry out crockmeter tests .......................................................................... 22

Scratch and mar resistance tests ...................................................................... 25

7.1 Preparation .................................................................................................. 25

7.2 Mounting the scratching and mar resistance sets ....................................... 25

7.3 Carry out scratch and mar resistance tests ................................................. 26

Operation and Menu .......................................................................................... 31

8.1 Main screen ................................................................................................. 31

8.1.1 Manual moving................................................................................... 31

Summary of Contents for ZAA 2600.C

Page 1: ...Proceq ZAA 2600 C Automatic Crockmeter Instruction Manual...

Page 2: ......

Page 3: ...mbly and starting up 15 5 1 Assembly 15 5 2 Startup 16 5 3 Shutdown 16 5 4 Disassembly for transport 17 6 Crockmeter tests 18 6 1 Preparation 18 6 2 Mounting the friction finger sets 18 6 2 1 Mounting...

Page 4: ...lecting a layout 37 8 4 2 Editing the selected layout 37 8 4 3 View and edit all layouts 37 8 5 Motor settings 38 8 5 1 Manual speed 38 8 5 2 Speed mode 38 8 5 3 Acceleration mode 38 8 6 Reset 39 8 7...

Page 5: ...us product development All changes resulting from technical progress modified construction or similar are reserved without obligation for Proceq SA to update Some of the images shown in this instructi...

Page 6: ...he same time Fast change of the friction finger sets Storage of various crockmeter profile settings such as stroke length and number of cycles Up to 4 5 kg 9 92 lbs can be loaded Easy to use Compact d...

Page 7: ...facturer The Proceq ZAA 2600 Automatic Crockmeter is constructed in accordance with the state of the art and is safe to operate However there is always risk when the instrument is handled improperly o...

Page 8: ...A or your authorized Proceq agent failure to comply voids warranty Proceq SA refuses all warranty and liability claims for damages caused by usage of the Proceq ZAA 2600 in combination with non origin...

Page 9: ...icial checking of the goods has to be done within the time limit set by the carrier which is normally 7 days However the period could vary depending on the courier Hence it is recommended to check the...

Page 10: ...55654 1 friction finger holder 1 friction finger A 22 mm x 22 mm 0 87 x 0 87 1 set rubbing cloth clamp 1 set of 2 pieces elastic strap 10 pieces felt insert Friction finger set B with 16 mm 0 63 for t...

Page 11: ...2 N The test weight is only achieved with a Proceq friction finger set Weight 50 g Weight 100 g Weight 500 g Felt cloth Cotton rubbing cloth acc to ASTM F1319 and ISO 105 F09 A guideline for selecting...

Page 12: ...with rubber wheels ZST 2095 Mar Resistance Tester Adapter for scratch and mar resistance tests Holder for ZHT 2093 and ZST 2095 3 6 Options for Proceq ZAA 2600 C Modification set Application Modifica...

Page 13: ...Page 13 4 Device overview 12 13 14 4 1 5 2 11 3 16 9 10 17 7 6 15 8 18...

Page 14: ...ustment for tool holder 7 Friction finger set 8 Levelling feet 9 Power button 10 Emergency stop button 11 Touchscreen 12 Power supply 100 V 240 V 50 Hz 60 Hz 13 Delay action fuse 0 8 A 250 V 14 Main s...

Page 15: ...another application Check if the four rubber feet are mounted Place the glass plate 3 with the required side facing up in the unit Remove the start stop 1 and the end stop 2 Loosen the fixing screws o...

Page 16: ...It is recommended to hold and carry the Proceq ZAA 2600 on both sides of the housing Always remove the glass plate before lifting or tilting the device 5 2 Startup Connect the device to a power socke...

Page 17: ...start stop 1 and the end stop 2 Loosen the fixing screws of the side panels 16 and remove the side panels 15 Remove the tool holder bridge 4 and the tool holder side parts 5 Remount the side panels 1...

Page 18: ...same time depending on the friction material the sample surface the speed and the test load The highest possible test load is depending on the friction material the sample surface and the speed 6 2 M...

Page 19: ...cloth smoothly 4 Slide on the weight and screw it in place If your friction finger set does not look like picture 3 meaning one corner of the rubbing cloth circled in red does not face the holder scre...

Page 20: ...will only be reached if the knurled nut is mounted To avoid ejection of weights accidentally falling down they have to be screwed to the holder 2 Slide on the weight and screw it in place 1 Compress...

Page 21: ...he rubbing cloth smoothly 4 Slide on the weight and screw it in place If your friction finger set does not look like picture 3 meaning one corner of the rubbing cloth circled in red does not face the...

Page 22: ...solid even surface Level the apparatus using the included spirit level To do so place the spirit level on the sample tray and adjust the levelling feet 8 until the Proceq ZAA 2600 is levelled perfectl...

Page 23: ...ke sure that the tool holder bridge 4 is mounted horizontally It must not be tilted Fix the friction finger set onto the tool holder bridge 4 and fasten it with the screw The holder has to bear on the...

Page 24: ...ter 8 1 8 Setting the stroke length on page 33 Set the right stroke length The testing head has to remain on the sample over the whole stroke length Check the correct fit of the friction finger set be...

Page 25: ...ons for scratch and mar resistance tests on page 12 7 2 Mounting the scratching and mar resistance sets The assembly and operation of ZHT 2093 and ZST 2095 are identical For further information on ope...

Page 26: ...the adapter Screw the head onto the grip and fasten it Turn the head clockwise until the wheels point in the direction of movement in relation to the grip 7 3 Carry out scratch and mar resistance test...

Page 27: ...l To do so place the spirit level on the sample tray and adjust the levelling feet 8 until the Proceq ZAA 2600 is levelled perfectly The glass plate must be firmly in place Place the sample For very t...

Page 28: ...f the tool holder bridge 4 with its height adjustment 6 The scratching tool has to bear on the wheels and must not be at the telescopic stop Make sure that the tool holder bridge 4 is mounted horizont...

Page 29: ...ontally The holder has to be vertical when fixing it If necessary adjust the position of the scratching set above the sample by lifting the adapter and moving it on the tool holder bridge 4 Press the...

Page 30: ...The testing head has to remain on the sample over the whole stroke length Check the correct fit of the scratching set before starting the procedure Do not lean over the unit during operation in order...

Page 31: ...1 1 Manual moving The tool holder 18 can be moved using the Manual forward and Manual back buttons If one of these buttons is pressed the tool holder 18 starts to move slowly If the button is held fo...

Page 32: ...8 Go to the menu on the touchscreen Choose setup and set the machine mode to Crock Scrub 8 1 4 Scratch and mar resistance tests The scratching procedure starts when tapping the symbol Applicator in mo...

Page 33: ...can also be changed by using the and buttons The preset stroke length will automatically be saved in the currently selected layout 8 1 9 Position The Position field shows the current position of the t...

Page 34: ...deactivated by tapping the lock button If the button is in the armed setting all functions are active If the button is in the locked setting the functions Crock Manual forward and Manual back are loc...

Page 35: ...of length mm cm inch Speed unit mm s cm s inch s Enable sound Sound volume Device name Device serial number Software version Meter counter Device version Microstep Parameter Acceleration Parameter Mo...

Page 36: ...ode Acceleration mode Unit of length mm cm inch Speed unit mm s cm s inch s Enable sound Sound volume Device name Device serial number Software version Meter counter Device version Microstep Parameter...

Page 37: ...oose Selected layout in the menu The parameters Name Speed and Length can be adjusted by tapping the values entering the desired adjustment and confirming it with OK Return to the main screen by tappi...

Page 38: ...required otherwise it is recommended to use the Normal speed mode for the procedures 8 5 3 Acceleration mode There are three different acceleration modes Normal The normal mode is appropriate for mos...

Page 39: ...ring a procedure the resistance is probably too high A possible solution could be to increase the acceleration mode Select Setup and Motor Settings then Acceleration mode and tap Elevated in the menu...

Page 40: ...d or the stroke length has to be reduced Alternatively the acceleration mode or speed mode of the motor can be adjusted too For this see chapter 8 5 Motor settings on page 38 8 7 4 The motor is overhe...

Page 41: ...h OK 8 7 6 Emergency stop function Pressing the Emergency Stop button 10 immediately stops the motor The power supply of the motor is interrupted so that the tool holder 18 can be moved by hand The to...

Page 42: ...s unplug the power cable before assembling and or converting the unit Push the start stop 1 and the end stop 2 to the centre of the device and remove them afterwards Loosen the fixing screws of the si...

Page 43: ...le before assembling and or converting the unit Check that the four rubber feet are mounted Place the glass plate 3 in the unit with the required side facing up Remove the start stop 1 and the end sto...

Page 44: ...start stop 1 and the end stop 2 Move the start stop 1 backwards and the end stop 2 forward as far as possible Fasten their screws To protect persons and the apparatus proper care must be taken when l...

Page 45: ...claims are void 12 2 Cleaning In order to ensure a perfect function the Proceq ZAA 2600 should be kept as clean as possible Remove eventual stains caused by friction media coating materials or adhesiv...

Page 46: ...components could be impaired For lubricating proceed as follows Remove the glass plate 3 see chapter 11 Turning the glass plate on page 45 Loosen the fixing screws of the side panels 16 and remove th...

Page 47: ...microfuse 14 only by an equivalent fuse of the same type with the same specification Observe that the inscription at the connection caps of the fuse corresponds to one of the following designations T...

Page 48: ...Width of the testing lanes 300 mm 11 81 Max dimensions sample plate 550 x 300 x 72 mm 21 65 x 11 81 x 2 83 Power supply 115 VAC 230 VAC 10 50 Hz 60 Hz Power consumption 108 W Fuse power supply 0 8A 2...

Page 49: ...Page 49 General Excess voltage category II Degree of soiling 2 Protection class 1 Altitude up to 2 000 m above sea level For indoor use only...

Page 50: ...e 9 Device Delivery 9 Description 6 Overview 13 Standard delivery 10 Startup 16 Switching off 16 Turning on 16 Disassembly for transport 17 E Emergency stop function 41 End switch 39 Exclusion of liab...

Page 51: ...Reset 39 Double stroke counter 39 S Safety information 6 Scratch and mar resistance tests 25 32 Carry out 27 Preparation 25 Select layout 32 Setting Cycle speed 33 Stroke length 33 Shipment 9 Shutdow...

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