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INTRODUCTION

SAFETY MESSAGES

CONTENTS

ENGLISH

FR

ANÇ

A

IS

ESPAÑOL

ENGLISH

OWNER’S MANUAL

MANUEL DE L’UTILISATEUR

MANUAL DEL PROPIETARIO

DAMAGE PREVENTION MESSAGES

GX120 · GX160 · GX200

1

Thank you for purchasing a Honda engine. We want to help you to
get the best results from your new engine and to operate it safely.
This manual contains information on how to do that; please read it
carefully before operating the engine. If a problem should arise, or
if you have any questions about your engine, consult an
authorized Honda servicing dealer.

All information in this publication is based on the latest product
information available at the time of printing. Honda Motor Co., Ltd.
reserves the right to make changes at any time without notice and
without incurring any obligation. No part of this publication may
be reproduced without written permission.

This manual should be considered a permanent part of the engine
and should remain with the engine if resold.

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects

or other reproductive harm.

The purpose of these messages is to help prevent damage to your
engine, other property, or the environment.

Your engine or other property can be damaged if you
don’t follow instructions.

This word means:

You will also see other important messages that are preceded by
the word NOTICE.

Each message tells you what the hazard is, what can happen, and
what you can do to avoid or reduce injury.

You CAN be HURT if you don’t follow
instructions.

You CAN be KILLED or SERIOUSLY
HURT if you don’t follow instructions.

You WILL be KILLED or SERIOUSLY
HURT if you don’t follow instructions.

These signal words mean:

A safety message alerts you to potential hazards that could hurt
you or others. Each safety message is preceded by a safety alert
symbol

and one of three words, DANGER, WARNING, or

CAUTION.

Your safety and the safety of others are very important. We have
provided important safety messages in this manual and on the
engine. Please read these messages carefully.

Review the instructions provided with the equipment powered by
this engine for any additional information regarding engine
startup, shutdown, operation, adjustments or any special
maintenance instructions.

We suggest you read the warranty policy to fully understand its
coverage and your responsibilities of ownership. The warranty
policy is a separate document that should have been given to you
by your dealer.

United States, Puerto Rico, and U.S. Virgin Islands:

.......................

INTRODUCTION

.1

................

SAFETY MESSAGES

.1

..........

SAFETY INFORMATION

.2

...

SAFETY LABEL LOCATIONS

.2

COMPONENT & CONTROL

..............................

LOCATIONS

.3

................................

FEATURES

.3

BEFORE OPERATION

....................................

CHECKS

.4

..............................

OPERATION

.4

SAFE OPERATING

.....................

PRECAUTIONS

.4

......

STARTING THE ENGINE

.4

......

STOPPING THE ENGINE

.6

.....

SETTING ENGINE SPEED

.6

.....

SERVICING YOUR ENGINE

.7

THE IMPORTANCE OF

....................

MAINTENANCE

.7

......

MAINTENANCE SAFETY

.7

.......

SAFETY PRECAUTIONS

.7

MAINTENANCE

............................

SCHEDULE

.7

...........................

REFUELING

.8

...........................

ENGINE OIL

.8

............

Recommended Oil

.8

..................

Oil Level Check

.9

.........................

Oil Change

.9

.........

REDUCTION CASE OIL

.9

............

Recommended Oil

.9

..................

Oil Level Check

.9

.......................

Oil Change

.10

......................

AIR CLEANER

.10

........................

Inspection

.10

..........................

Cleaning

.11

2011 Honda Motor Co., Ltd.

All Rights Reserved

..................

SEDIMENT CUP

.12

......................

SPARK PLUG

.12

.............

SPARK ARRESTER

.13

.........................

IDLE SPEED

.13

HELPFUL TIPS &

......................

SUGGESTIONS

.13

...

STORING YOUR ENGINE .13

................

TRANSPORTING

.14

TAKING CARE OF

....

UNEXPECTED PROBLEMS

.15

........

FUSE REPLACEMENT

.15

..

TECHNICAL INFORMATION .16

.....

Serial Number Location

.16

Battery Connections for

....................

Electric Starter

.16

.....

Remote Control Linkage

.16

Carburetor Modifications for

.....

High Altitude Operation

.17

Emission Control System

.........................

Information

.17

..............................

Air Index

.18

.....................

Specifications

.18

........

Tuneup Specifications

.19

Quick Reference

.........................

Information

.19

................

Wiring Diagrams

.19

.

CONSUMER INFORMATION .20

Warranty and Distributor/
Dealer Locator

.........................

Information

.20

Customer Service

.........................

Information

.20

37Z4M600
00X37-Z4M-6001

GX120UT2·GX160UT2·GX200UT2

·GX120RT2·GX160RT2·GX200RT2

11/07/04 17:14:33 32Z4M600_001

Summary of Contents for 51700004

Page 1: ...51700004 V10 GB Operating Instructions Translation of original operating instructions EASYCLEAN EC 60 Paver Cleaning Device EC 60 ...

Page 2: ...sanleitung in Landessprache falls die Übersetzung nicht durch den Händler Importeur organisiert werden kann Please note that the product may not be used put into operation without these operating instructions in the national language If you did not receive operating instructions in your national language with the delivery of the product please contact us In countries of the EU EFTA we will send th...

Page 3: ... 6 3 General 7 3 1 Authorized use 7 3 2 Survey and construction 8 3 3 Technical data 8 4 Installation 9 4 1 Transportation EC 60 9 4 2 Assembly EC 60 9 4 3 Water supply 9 5 Operation 10 5 1 General 10 5 2 Work with Lance high pressure and low pressure nozzle 11 5 2 1 Admixing from cleaning agents 12 5 2 2 Accessories Sand Blasting Kit SSK 12 6 Maintenance and care 13 6 1 Maintenance 13 6 2 Mechani...

Page 4: ...zed standards in excerpts DIN EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 DIN EN ISO 13857 Safety of machinery safety distances to prevent hazard zones being reached by upper and lower limbs ISO 13857 2008 DIN EN 1829 1 High pressure cleaner High pressure water jet machines Safety relevant requirements Authorized person for EC do...

Page 5: ...UK Regulation Supply of Machinery Safety Regulations 2008 SI 2008 No 1597 The following standards and technical specifications were used DIN EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction UK Regulation BS EN ISO 12100 1 2003 A1 2009 DIN EN ISO 13857 Safety of machinery safety distances to prevent hazard zones being reached by upper and lower limbs...

Page 6: ...rohibition death and severe injury or damage to property will result 2 2 Safety Marking WARNING SIGN Symbol Meaning Order No Size Danger of injury by rotary parts 2904 0297 50 mm Operate the device only when main tap is opened 2904 0301 20x90 mm REGULATORY SIGN Symbol Meaning Order No Size Use hearing and eye protection 2904 0547 50 mm Each operator must have read and understood the operating inst...

Page 7: ... Personal safety requirements Each operator must have read and understood the operating instructions and all safety instructions Only qualified authorized personal is allowed to operate the device and all devices which are connected lifting equipment The manual guiding is only allowed for devices with handles 2 5 Protective equipment The protective equipment must consist according to the safety re...

Page 8: ...trol 2 8 1 General Before using the device check the functions and the working condition Maintenance and lubrication are only permitted when device is shut down Do not use the device until all faults which can cause safety hazards are removed If there are any cracks splits or damaged parts on any parts of the device immediately stop using it The operating instructions must be available at the work...

Page 9: ...itted as long as this is necessary for the reaching of their training goal and their protection is ensured by a supervisory one see for this BGV D15 work with liquid emitters The device is only designed for the use specified in this documentation Every other use is not authorized and is forbidden All relevant safety regulations corresponding legal regulations especially regulations of the declarat...

Page 10: ...ead weight kg Working capacity kW PS Pump diaphragm bar l min Order Nr EASY CLEAN EC 60 600 23 51 110 lbs 4 5 5 150 13 5170 0004 Combustion engine High pressure pump Pressure setting with pressure relieve valve Handle Petrol tank feed opening Water conduit Rollers Nozzles Rotation arm ...

Page 11: ... spring bolts of the device out and rotate them Adjust the handle and lock it again in the final position to turn back and engage leave Take care that by the adjusting of the handle neither member masses nor the water hose is squeezed 4 3 Water supply Connect the water hose with the connection at the handle of the EC 60 Pay attention that the ball valve is in closed position If only a connection w...

Page 12: ...s taken out of a well or an open waters it must be filtered with 100 200µ Do not drive with the equipment over uneven area supernatant articles Rotation arm nozzles can be damage adjusted General it is forbidden to grip under rotary parts danger of injury 1 Open the handles of the device See chapter Installation 2 Open main top pic 1a pic 1 Pic 1 Important open absolutely first the water supply ma...

Page 13: ...pon degree of pollution of the surface 5 2 Work with Lance high pressure and low pressure nozzle When working additional with a lance operated absolutely the pistol before starting the engine so that no counter pressure develops Pic 5 Pic 6 High pressure hose lance enterprise Pic 5a Suction hose cleaning agents Pic 5b Pic 5 Pic 5a Pic 5b Start lever Choke Fuel valve Speed regelung Cross flow Conne...

Page 14: ...nozzle see arrow Lance rotation nozzle see arrow 5 2 2 Accessories Sand Blasting Kit SSK For erasing persistent dirt up to derusting and similar applications This kit allows intake and dosage of sand for blasting quartz sand with max grain 0 1 0 5 mm Connect sand blasting kit at the device Start the device EC 60 Wait as long as the pump sucks water than open the cross flow Since otherwise air is s...

Page 15: ...f the screws are observed Check all existing safety elements such as linchpins for perfect function and replace defective safety elements Check all joints bolts guidance s and gears for correct function if necessary adjust or replace it Check all grippers if available for signs of wear Grease all slidings if available when the device is in opened position with a spatula Grease all grease nipples i...

Page 16: ...ting press pistol on spray gun Engine runs but no pressure is produced No water supply Circle swing assembly faulty Nozzle clogged Error in the pump Check water supply Check circle swing assembly Check nozzle See operating instructions pump Appendix Engine runs pressure is produced but no turn of the rotation arm The rotation arm is obstructed Repair error when device is shut down Correct Nozzle p...

Page 17: ...cked by an expert 6 5 Safety procedures It is the contractor s responsibility to ensure that the device is checked by an expert in periods of max 1 year and all recognized errors are removed see BGR 500 The corresponding legal regulations and the regulations of the declaration of conformity have to be observed We recommend that after checking the device the badge Safety checked is put on the devic...

Page 18: ...handled with the device Do not exceed this carrying capacity working load limit WLL If you use the device in combination with other lifting equipment Crane chain hoist forklift truck excavator consider the deadweight of the device Example 6 7 Hints to the renting leasing of PROBST devices With every renting leasing of PROBST devices the original operating instructions must be included unconditiona...

Page 19: ...p 0 3 150 bar 13 l min 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 17 9 2014 14 12 2004 Ralf Hoffmann Ralf Hoffmann Easy Clean EC Hochdruckreiniger mit Spritzschutz D51700004 1 1 zum schnellen und effizienten Reiningen von Pflasteroberflächen Datum ...

Page 20: ...5 MULTIREG KIt für Easy Clean TX TSX Serie 26110026 ROTOTEK KIT für Easy Clean TX TSX Serie 27200007 Hochdruckschlauch 8m 5 16 für Easy Clean 26110033 Sandstrahlkit TX TSX Serie 28000004 Chemiecal Filter KIT 28000018 Adapterstück für Easy Clean von Bayonett auf Gardena 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnu...

Page 21: ... E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 14 12 2004 Ralf Hoffmann Easy Clean komplett mit Anbauteile 51700004 Anbauteile 2 3 Datum ...

Page 22: ... E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 14 12 2004 Ralf Hoffmann Easy Clean komplett mit Anbauteile 51700004 Anbauteile 3 3 Datum ...

Page 23: ... 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 3 6 5 2013 17 11 2004 Ralf Hoffmann Joerg Werner Easy Clean EC Hochdruckreiniger mit Spritzschutz E51700004 1 5 zum schnellen und effizienten Reiningen von Pflasteroberflächen Datum ...

Page 24: ...1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 3 6 5 2013 17 11 2004 Ralf Hoffmann Joerg Werner Easy Clean EC Hochdruckreiniger mit Spritzschutz E51700004 2 5 zum schnellen und effizienten Reiningen von Pflasteroberflächen Datum ...

Page 25: ...B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 3 6 5 2013 17 11 2004 Ralf Hoffmann Joerg Werner Easy Clean EC Hochdruckreiniger mit Spritzschutz E51700004 3 5 zum schnellen und effizienten Reiningen von Pflasteroberflächen Datum ...

Page 26: ... 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 3 6 5 2013 17 11 2004 Ralf Hoffmann Joerg Werner Easy Clean EC Hochdruckreiniger mit Spritzschutz E51700004 4 5 zum schnellen und effizienten Reiningen von Pflasteroberflächen Datum ...

Page 27: ...sicherung aus V2A für Oberteil des Rotorgehäuses aus Messing 21450012 28000041 TM Verdrehsicherung aus V2A für Oberteil des Rotorgehäuses aus V2A 21450015 22140201 27010031 22900008 41700029 A 1 2 5 33500923 Pumpe komplett Art Nr 41700031 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reser...

Page 28: ...6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 1 21 3 2014 21 3 2014 Ralf Hoffmann Ralf Hoffmann Unterteil der Drehdurchführung Rotor kompl mit Düsen für Easy Clean E41700029 1 1 Datum ...

Page 29: ...nikov Igor A51700004 EC 60 Blatt Sheet 1 1 Einige der Abbildungen sind möglicherweise optionales Zubehör des Gerätes Some of pictures may be optional equipment of the device 29040297 29040221 29040624 29040547 29040665 29040699 29040301 29040395 29040056 29040565 29040340 29040300 29040299 ...

Page 30: ......

Page 31: ... symbol and one of three words DANGER WARNING or CAUTION Your safety and the safety of others are very important We have provided important safety messages in this manual and on the engine Please read these messages carefully Review the instructions provided with the equipment powered by this engine for any additional information regarding engine startup shutdown operation adjustments or any speci...

Page 32: ...ything on the engine while it is running Do not allow children to operate the engine Keep children and pets away from the area of operation not included supplied with product supplied with product supplied with product attached to product supplied with product Gasoline is highly flammable and explosive Stop the engine and let cool before refueling The engine emits toxic poisonous carbon monoxide g...

Page 33: ... oil in the crankcase Before the oil level in the crankcase can fall below a safe limit the Oil Alert system will automatically stop the engine the engine switch will remain in the ON position If the engine stops and will not restart check the engine oil level see page before troubleshooting in other areas The circuit protector protects the battery charging circuit A short circuit or a battery con...

Page 34: ...ecautions and procedures that should be followed before engine startup Check the equipment powered by this engine Check the air filter element see page A dirty air filter element will restrict air flow to the carburetor reducing engine performance Check the reduction case oil level on applicable types see page Oil is essential to reduction case operation and long life The Oil Alert system applicab...

Page 35: ... position and hold it there until the engine starts If the engine fails to start within 5 seconds release the key and wait at least 10 seconds before operating the starter again Move the throttle lever away from the MIN position about 1 3 of the way toward the MAX position Some engine applications use a remote mounted throttle control rather than the engine mounted throttle lever shown here Refer ...

Page 36: ...here Refer to the instructions provided by the equipment manufacturer For engine speed recommendations refer to the instructions provided with the equipment powered by this engine To stop the engine in an emergency simply turn the engine switch to the OFF position Under normal conditions use the following procedure Refer to the instructions provided by the equipment manufacturer Move the throttle ...

Page 37: ...could result in non warrantable failures In Europe and other countries where the machinery directive 2006 42 EC is enforced this cleaning should be done by your servicing dealer For commercial use log hours of operation to determine proper maintenance intervals These items should be serviced by your servicing dealer unless you have the proper tools and are mechanically proficient Refer to the Hond...

Page 38: ...nly outdoors Stop the engine and keep heat sparks and flame away Gasoline is highly flammable and explosive and you can be burned or seriously injured when refueling Use 4 stroke motor oil that meets or exceeds the requirements for API service category SJ or later or equivalent Always check the API service label on the oil container to be sure it includes the letters SJ or later or equivalent Oil ...

Page 39: ...filler cap dipstick oil drain plug and washer Allow the used oil to drain completely then reinstall the oil drain plug and a new washer and tighten the oil drain plug securely Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take used oil in a sealed container to your local recycling center or service station for reclamation Do not throw it in the...

Page 40: ... of used motor oil in a manner that is compatible with the environment We suggest you take used oil in a sealed container to your local recycling center or service station for reclamation Do not throw it in the trash or pour it on the ground or pour it down a drain Allow the used oil to drain completely then reinstall the drain plug and a new washer and tighten the plug securely Place a suitable c...

Page 41: ... tighten the wing nut securely Remove the wing nut and remove the air cleaner cap and cover Remove the air filter element from the cover Wash the cover and filter element in warm soapy water rinse and allow to dry thoroughly Or clean in non flammable solvent and allow to dry Dip the filter element in clean engine oil then squeeze out all excess oil The engine will smoke if too much oil is left in ...

Page 42: ...ire type feeler gauge Correct the gap if necessary by carefully bending the side electrode Inspect the spark plug Replace it if damaged or badly fouled if the sealing washer is in poor condition or if the electrode is worn Remove the spark plug with a 13 16 inch spark plug wrench Disconnect the spark plug cap and remove any dirt from around the spark plug area For good performance the spark plug m...

Page 43: ... preparation are not covered under the Distributor s Limited Warranty The length of time that gasoline can be left in your fuel tank and carburetor without causing functional problems will vary with such factors as gasoline blend your storage temperatures and whether the fuel tank is partially or completely filled The air in a partially filled fuel tank promotes fuel deterioration Very warm storag...

Page 44: ...d in the BEFORE OPERATION CHECKS section of this manual see page If equipped with a battery for electric starter types recharge the battery once a month while the engine is in storage This will help to extend the service life of the battery Wipe up spills immediately Handle fuel only outdoors If the engine has been running allow it to cool for at least 15 minutes before loading the engine powered ...

Page 45: ...pes Check battery and fuse Check control positions Check engine oil level Check fuel Remove and inspect spark plug Take engine to an authorized Honda servicing dealer or refer to shop manual Battery discharged Fuse burnt out Fuel valve OFF Choke open Engine switch OFF Engine oil level low Oil Alert models Out of fuel Bad fuel engine stored without treating or draining gasoline or refueled with bad...

Page 46: ...rocedure seriously injuring anyone nearby Be careful not to connect the battery in reverse polarity as this will short circuit the battery charging system Always connect the positive battery cable to the battery terminal before connecting the negative battery cable so your tools cannot cause a short circuit if they touch a grounded part while tightening the positive battery cable end Use a 12 volt...

Page 47: ...missions of carbon monoxide oxides of nitrogen and hydrocarbons Additionally Honda fuel systems utilize components and control technologies to reduce evaporative emissions Follow the maintenance schedule on page Remember that this schedule is based on the assumption that your machine will be used for its designed purpose Sustained high load or high temperature operation or use in unusually wet or ...

Page 48: ...ngine type Displacement Bore Stroke Net power Max Net torque Engine oil capacity Fuel tank capacity Cooling system Ignition system PTO shaft rotation Length Width Height Dry mass weight Engine type Displacement Bore Stroke Net power Max Net torque Engine oil capacity Fuel tank capacity Cooling system Ignition system PTO shaft rotation Length Width Height Dry mass weight Engine type Displacement Bo...

Page 49: ...10 First 20 hours Change engine oil Refer to page 9 Change reduction case oil applicable types Refer to page 10 Subsequent Refer to the maintenance schedule on page 7 W20EPR U DENSO BPR6ES NGK Fuel Engine oil Reduction case oil Spark plug Maintenance U S Except U S Pump octane rating 86 or higher Research octane rating 91 or higher Pump octane rating 86 or higher Unleaded gasoline Refer to page 8 ...

Page 50: ...ibutor for your area Servicing dealership personnel are trained professionals They should be able to answer any question you may have If you encounter a problem that your dealer does not solve to your satisfaction please discuss it with the dealership s management The Service Manager General Manager or Owner can help Almost all problems are solved in this way When you write or call please provide ...

Page 51: ...ltig durchlesen Lean con cuidado este manual antes de utilizar la bomba POMPE A PISTONI AD ALTA PRESSIONE HIGH PRESSURE PISTON PUMPS POMPES A PISTONS A HAUTE PRESSION HOCHDRUCK KOLBENPUMPE BOMBAS DE PISTÓN DE ALTA PRESIÓN LW LW K FW ZW ZW K HW AX TW MANUALE DI USO E MANUTENZIONE USE AND MAINTENANCE MANUAL MANUEL D UTILISATION ET D ENTRETIEN ANWENDUNGS UND WARTUNGSANLEITUNG MANUAL DE USO Y MANTENIM...

Page 52: ...HW LW ZW 1 4 7 8 1 3 6 11 5 9 5 10 13 2 12 7 8 1 1 3 6 12 5 9 5 4 13 2 11 10 7 8 1 1 3 6 5 9 5 4 13 2 12 10 18 8 1 3 6 5 13 2 11 4 9 7 20 10 14 15 19 12 7 8 1 3 11 6 12 2 13 10 4 5 15 14 9 7 8 1 1 3 6 12 5 9 5 4 10 13 2 11 ...

Page 53: ...2 A B G H E D C F 3 7 7 8 17 16 14 ...

Page 54: ...4 b a g c d e f b a b b h i n m l ...

Page 55: ... 30 4 3 Operation with detergent 31 5 Stopping_____________________________________________________32 6 CLEANING AND DECOMMISSIONING MAINTENANCE____________32 6 1 Cleaning and decommissioning 32 6 2 Ordinary maintenance 33 6 3 Extraordinary maintenance 34 7 DISMANTLING AND DISPOSAL_________________________________34 8 TROUBLESHOOTING___________________________________________34 second part 1 UNPAC...

Page 56: ...res in time we recommend to carefully read this manual and invite you to observe what described in it Special attention must be paid to the reading of the text parts marked by the symbol CAUTION because they contain important safety instructions for the pump use The producer refuses any responsibility for lack of compliance with what contained in this manual different uses of the pump than the one...

Page 57: ...lieves necessary to improve the product without being obliged to apply these changes on the previously produced devices delivered or being delivered What stated in this paragraph excludes any expressed or unexpressed previous condition 1 2 ADDRESS OF THE PRODUCER As regards the address of the Producer of the pump refer to what reported on the Declaration of conformity at the end of the section of ...

Page 58: ... C F Max water pressure bar psi Max priming depth m ft Min water flow rate 0 28 0 62 0 32 0 08 0 28 0 62 0 32 0 08 0 50 1 1 0 56 0 15 0 50 1 1 0 56 0 15 0 97 2 14 1 09 0 29 0 16 0 35 0 18 0 05 PERFORMANCES Max flow rate Max pressure Sound pressure level WEIGHT 1 60 140 5 41 8 116 1 3 33 1000 1450 e 1750 RPM 0 5 1 7 2800 e 3400 RPM 1 3 x max flow rate See the following table See the following table...

Page 59: ...n determine the maximum pressure according to the following table Maximum pressure in bar last two figures x 6 9 Maximum pressure in psi last two figures x 100 For instance TW 10522 22 x 6 9 151 8 bar LW 2015 15x100 1500 psi 2 1 IDENTIFICATION OF COMPONENTS 1 Suction connector 11 Support for motor flange 2 Pump head 12 Pump shaft 3 Suction valve plug 13 Oil discharge plug 4 Connector for pressure ...

Page 60: ...shing machines water cleaners water not for food use The pump is not intended for distributing non filtered water or water with dirt detergents paints and chemical substances both in their pure state and in water solution sea water or high salt concentration water fuels and lubricants of any kind and type flammable fluids or liquefied gases food liquids water with temperature higher than 60 C or l...

Page 61: ...arry out the scheduled checks of the ordinary maintenance with special reference to the ones relating to oil b Replace the oil plug without vent 17 with the oil plug with vent 8 This operation could have already been carried out by the Producer of the machine with the built in pump c With pump at a standstill check that the oil level corresponds to the middle of the oil level light 10 The oil leve...

Page 62: ...asks etc Observe the safety instructions contained in the use and maintenance manual of the possible optional accessories that are used Carry out the operations concerning commissioning recommended by the producer of the machine with the built in pump Special attention must be paid to the use of the pump in rooms where there are moving vehicles that can squash or possibly damage delivery pipe wate...

Page 63: ...nt can be obtained by operating on the knob 15 by rotating it in clockwise direction the pressure increases and by rotating it in counter clockwise direction it decreases CAUTION Never operate on the pressure limiting adjusting valve not to alter the calibration operate on it only by using the knob 15 CAUTION To allow a fast pump priming operate as per point a each time the pump is emptied from th...

Page 64: ...ter 5 STOPPING CAUTION Carry out the operations relating to stopping recommended by the producer of the machine with the built in pump No part of the pump must be moving and no pipe must have fluid under pressure a Stop the pump and close the water supply b Eliminate the delivery pressure as described in point a of paragraph STANDARD OPERATION HIGH PRESSURE 6 CLEANING AND DECOMMISSIONIN MAINTENANC...

Page 65: ...ot dispersed in the environment NOTE After a long pause of use a slight water dripping under the pump can take place This dropping disappears normally after some working hours If it persists apply to a Specialised Engineer 6 2 ORDINARY MAINTENANCE Carry out the operations described in the paragraph STOPPING and observe what indicated in the table below MAINTENANCE INTERVENTION INTERVENTION At each...

Page 66: ...0 hours 200 hours for AX Oil change 1 Check the delivery suction valves Check of pump screw tightening Check of the maximum pressure limiting adjusting valve only LW K ZW K and AX 1 The first oil change can be normally carried out after 50 hours 2 The check must be more frequent if the pump works in the presence of strong vibrations 7 DISMANTLING AND DISPOSAL The dismantling of the pump must be ca...

Page 67: ...the flow rate of the hydraulic network or the priming depth conform with what described in paragraph Features and technical data Have the pump be primed according to what described in paragraph Standard operation high pressure Reset the use Suction circuit with necks Temperature of the feeding water too high Check the suction circuit Supply the pump with water below 60 C 140 F The use is not set f...

Page 68: ...built in pump must be built in order to guarantee the conformity with the safety requirements established by the European Directives This conformity is guaranteed by the presence of the CE marking and by the Declaration of Conformity of the producer of the machine with the built in pump The pump must be installed and work horizontally The pump must be fixed in a stable way As it is a positive disp...

Page 69: ...ft Ø 18 mm Female shaft Ø 20 mm Female shaft Ø 28 mm Female shaft Ø 1 1 8 Female shaft Ø 25 mm Female shaft Ø 1 Hydraulic motor LW LW K LWS LWS K LWR LWR K LWD LWD K FW FWS FWD ZWD ZW K ZWD K HW HWS HWD TWN TW TWS AXD SW SWS The various available applications for the pumps described in this manual are summarised in the following table Apply always to the dealer or to the Producer to identify the c...

Page 70: ...right and left side of the head 2 4 PRESSURE LIMITING ADJUSTING VALVE In the models where it is already built in LW K ZW K AX it is adjusted by the producer so that it reaches the maximum allowed pressure for the pump by using the nozzle selection indicated in the following table Remember that the data in the table are only for reference and can change according to the system where the pump is ins...

Page 71: ... 6 9 6 6 25 18 4 d Connecting rod screws if present 9 6 6 e Case cover screws 9 6 6 4 3 0 4 3 0 9 6 6 f PTO flange screws 9 6 6 25 18 4 25 18 4 25 18 4 g Pistons nuts 6 4 4 10 7 4 10 7 4 15 11 1 Loctite 243 h Excenter shaft screw 25 18 4 Loctite 243 i Case screws 25 18 4 b 3 EXTRAORDINARY MAINTENANCE Observe what described in paragraph 6 3 of the first part The torque wrench settings to be used ar...

Page 72: ...______________________________________ to which this declaration refers conforms with the requirements of Directive 798 37 EEC For the check of conformity reference to the following Standard has been made EN 809 EN 60335 1 EN 60335 2 79 According to what mentioned in Enclosure II point B of the above mentioned Directive the pump commissioning is forbidden before the machine on which it will be ins...

Page 73: ...STON Ø15 mm 3 29 2812 0038 00 C WASHER 3 30 1210 0055 00 C D O RING 1 78X 6 07 mm 3 31 2409 0044 00 PISTON GUIDES 3 POS CODICE KIT DESCRIZIONE Q tà MODELLI ITEM PART No KIT DESCRIPTION Qty MODELS 32 3011 0014 00 WRIST PIN 3 33 0205 0048 00 CON ROD 3 2010 E 2010 G 2015 E 2015 G 2020 E 2020 G 2520 G 3010 E 3010 G 3015 E 3015 G 3020 E 3020 G 0205 0050 00 CON ROD 3 3025 G 3522 G 4020 G 34 3019 0033 00...

Page 74: ...AP RING C72 1 102 2812 0064 00 WASHER 1 103 0438 0015 00 BALL BEARING 35X62X14 mm 1 2010 G 2015 G 2020 G 2520 G 3010 G 3015 G 3020 G 0438 0070 00 BALL BEARING 35X62X14 mm 1 3025 G 3522 G 4020 G 104 0001 0334 00 CRANKSHAFT 3 4 1 2010 G 2015 G 2020 G 0001 0335 00 CRANKSHAFT 3 4 1 3010 G 3015 G 3020 G 3025 G 0001 0383 00 CRANKSHAFT 3 4 1 3522 G 0001 0384 00 CRANKSHAFT 3 4 1 4020 G 0001 0406 00 CRANKS...

Page 75: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device type _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Article No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device No _ _ _ _ _ _ _ _ _ _ _ _ Year of make _ _ _ _ First inspection after 25 operating hours Date Maintenance work Inspection by company Company stamp Name Signature All 50 operating hours Date Maintenance work Inspection by company Company stamp Name Signature Company stamp N...

Page 76: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device type _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Article No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device No _ _ _ _ _ _ _ _ _ _ _ _ Year of make _ _ _ _ First inspection after 25 operating hours Date Maintenance work Inspection by company Company stamp Name Signature All 50 operating hours Date Maintenance work Inspection by company Company stamp Name Signature Company stamp N...

Page 77: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device type _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Article No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device No _ _ _ _ _ _ _ _ _ _ _ _ Year of make _ _ _ _ First inspection after 25 operating hours Date Maintenance work Inspection by company Company stamp Name Signature All 50 operating hours Date Maintenance work Inspection by company Company stamp Name Signature Company stamp N...

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