Pro-Weld CD-512, Operation Manual

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CD -5 1 2
PRO WEL D
TABLE OF CONTENTS
1.0 INTRODUCTION 1
2.0 WARRANTY 1
3.0 UNPACKING YOUR UNIT 1
4.0 SUGGESTED SAFETY PRECAUTIONS 1
5.0 GENERAL DESCRIPTION 2
6.0 THE CD WELDING PROCESS 2
7.0 POWER REQUIREMENTS 3
8.0 SYSTEM SPECIFICATIONS 3
9.0 WELDING SYSTEM HOOK-UP 4
9.1 Straight Polarity 4
9.2 Reverse Polarity 5
10.0 SYSTEM OPERATION 6
11.0 GUN SET-UP 8
11.1 Standard 8
11.2 Installing or Changing Collets or Chucks 9
11.3 For Weld Pins with Collet Protector 9
11.4 Template Adapter 10
11.5 Collet Protector with Blunt Leg 10
11.6 Parts List HD CD Handgun 12
12.0 WELDABLE MATERIAL COMBINATIONS 13
13.0 CAUSES OF POOR OR ERRATIC WELDS 14
14.0 TROUBLE SHOOTING POOR WELDS 14
15.0 ROUTINE WELDER MAINTENANCE 15
16.0 ASSEMBLY –CD-512 CONTROLLER 16,17,18
16.1 PC Board Assembly Drawing 19
17.0 TROUBLE SHOOTING – ELECTRICAL 20
18.0 CHECK LIST CD-512 SYSTEM P.N. 100-0110 22
19.0 CHECK LIST CD-512 SYSTEM P.N. 100-0111 22