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PROBLEM: The charge status indicator changes rapidly back and forth from red to green or the green LED will not 
illuminate after excessive charging time (24 hours or more). 

 
Solution Sequence: 
1. Disconnect AC power from the charging system. This indication may signify a possible battery problem. 
2. Call technical support for further assistance (800.742.2740). 

 
PROBLEM: A green LED was illuminated before disconnecting the power from the charger, but upon reconnection, 
red LEDs appear and remain on. 

This is the normal operating procedure for the system. It indicates that a reanalysis of the battery status was initiated and 
after a series of steps the green LED will illuminate. 

LIGHT EMITTING DIODES (LED) FAULT CODE INDICATIONS  

 

The microprocessor is constantly monitoring the charger circuitry and will both detect and display blinking LED indications if a 
fault is detected.  The battery type LED will be 

OFF

 during a fault code condition.   

 
30% RED LED BLINKING .....................................................NO BATTERY DETECTED  
This indication occurs whenever the charger circuitry cannot detect a battery.  The charger circuitry will not allow charge 
current to flow under this condition.  With the AC power supply cord unplugged, check the connection to the batteries for 
proper polarity (black wire to negative or -).  Also check for corrosion free secure connections to the battery.  Please call 
technical support for further assistance (800.742.2740). 
 
30 & 60% RED LEDS BLINKING …………FORMING STAGE TIMEOUT SHUTDOWN  
This indication occurs if the battery voltage has not risen above 1.75 volts per cell within the first 3 hours of charging.  This 
indicates that a possible battery problem exists and that the charge cycle has been terminated at this point.  Please call 
technical support for further assistance (800.742.2740). 
 
30, 60 & 90% RED LEDS BLINKING............................OVERALL TIMER SHUTDOWN  
This indication occurs if the charger has not completed the charge cycle within the allowable factory set time period.  This 
indicates that a possible battery problem exists and that the charge cycle has been terminated at this point.  Please call 
technical support for further assistance (800.742-2740). 
 
30 & 90% RED LEDS BLINKING …..…....................INTERNAL OVERTEMP SHUTDOWN  
This indication occurs if the charger circuitry has detected operating temperatures inside the charger enclosure that are 
above factory specified levels.  This could indicate that a possible charger problem exists and that the charge cycle has been 
terminated.  Please call technical support for further assistance (800.742.2740). 
 
Note: Disconnecting and reconnecting the AC power supply cord will reset the charger. 

 

 

LIMITED WARRANTY 

 
Pro Charging Systems, LLC (PCS) makes this Limited Warranty only to the original retail purchaser.   
 
PCS warrants this battery charger for three years (unless the serial number ends with a suffix of RM or CR*) from the date of 
retail purchase against defective materials and/or workmanship.  *-RM suffix refers to “Restricted Markets”  such as Rental 
applications and Heavy Industrial applications, and designates the warranty period as 18 months from the date of retail 
purchase against defective materials and/or workmanship, and CR refers to “Certified Reconditioned” and designates a 1 
year warranty.    If such defects should occur, this unit will either be repaired or replaced at the discretion of the 
manufacturer.  It is the responsibility of the original purchaser to return the charger along with proof of purchase, 
transportation, and/or any mailing or handling charges prepaid to the manufacturer or its authorized representative. 
 
This limited warranty is void if the product is misused, improperly maintained, handled carelessly or incorrectly operated.  
Additionally, this warranty is void if the charger is disassembled, the charger’s charge cables are cut, the power cord is cut 
off, the charger is altered without authorization from PCS, the serial number is removed, or repair is attempted by anyone 
other than an authorized representative.   
 
PCS makes no other warranty other than this limited warranty and expressly excludes any implied warranty, including 
warranty for any incidental or consequential damages. 
 

Summary of Contents for 1212

Page 1: ...25 3625OB 3625U 3625OBU 4815 4815OB 4818 4818OB 4818U 4818OBU 6414 6414OB 6414U 6414OBU 7212 7212OB 7212U and 7212OBU _______________________________________ 080811 IMPORTANT NOTICE Please save and read these safety operating and installation instructions before installing or applying AC power to your Pro Charging Systems PCS charger Contact technical support at PCS with any product installation o...

Page 2: ...150 350 ah 20hr rating 6414 6414OB 120 volts 60 Hertz 14 amps 64 volts 64 volt 32 cell 150 350 ah 20hr rating 6414U 6414OBU 100 115 230v 50 60 HZ 14 amps 64 volts 64 volt 32 cell 150 350 ah 20hr rating 7212 7212OB 120 volts 60 Hertz 12 amps 72 volts 72 volt 36 cell 150 350 ah 20hr rating 7212U 7212OBU 100 115 230v 50 60 HZ 12 amps 72 volts 72 volt 36 cell 150 350 ah 20hr rating TABLE OF CONTENTS I...

Page 3: ...xpose to rain Keep work area well lit 8 Do not overreach Keep proper footing and balance at all times Do not reach over or across electrical cables or frames 9 Avoid electrical shock To reduce risk of electrical shock unplug charger from outlet before attempting any maintenance or cleaning 10 Do not operate charger with damaged electrical cord or plug To reduce risk of damage to the electrical plu...

Page 4: ...ps purge excessive gas from cells Do not overfill For a battery without cell caps carefully follow manufacturer s recharging instructions Study all battery manufacturers specific precautions such as removing or not removing cell caps while charging and recommended rates of charge When using an extension cord make sure that pins on plug of extension cord are the same number size and shape as those ...

Page 5: ...st be stopped first disconnect the AC power supply cord from its outlet then disconnect the charger DC output plug from the battery receptacle We recommend that you leave your system plugged in This will reduce sulfation on the lead plates of the batteries and allow your PCS charging system to keep your batteries fully maintained and ready to perform at their best To reduce the risk of fire use on...

Page 6: ...ARD Delta Volt profile for AGM Batteries There are some cases where particular AGM batteries are manufactured to different specifications and may need a special profile with a much lower finish voltage limitation In these cases we will do our best to accommodate your unique need The green LED is illuminated whenever the charge cycle has terminated and the internal circuitry has determined the batt...

Page 7: ...t a possible battery problem exists and that the charge cycle has been terminated at this point Please call technical support for further assistance 800 742 2740 30 90 RED LEDS BLINKING INTERNAL OVERTEMP SHUTDOWN This indication occurs if the charger circuitry has detected operating temperatures inside the charger enclosure that are above factory specified levels This could indicate that a possibl...

Page 8: ...itation of incidental or consequential damages This warranty gives you specific legal rights and you may also have other rights which vary from state to state Please call Pro Charging Systems LLC for full warranty information and or service please call 800 742 2740 Below are some of our other options in chargers and battery accessories Call our technical support group for more detailed information...

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