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If the fault can be isolated to a single module, then the module can be sent for repair 
in the following way:  

· 

please have the following information ready before telephoning your nearest 
Support/Service department. 

· 

type of board/module number. 

· 

batch number - this is on a small label and consists of 3 or 4 numbers preceeded 
by a letter. 

U

U

K

K

 

 

r

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· 

phone the helpdesk on +44 (0) 118 921-4214 and a helpdesk operator will ask 
for the above information and issue you with your unique repair number 

· 

complete a returns label in full (especially the repair number) - if you do not 
have a supply of labels we can send you some 

· 

remove the self advesive address label and attach it to your return envelope 

· 

pack the module securely and post 

 

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· 

phone the helpdesk on: 

1-888-84PROBEL (US toll free) 

 

 

 

 

 

1-516-845-2132 or  

 

 

 

 

 

1-516-845-3888 

You will be asked for the above information and issued with your unique repair 
number 

Note: All repairs must be accompanied by a repair number. 

 

Summary of Contents for Freeway Series

Page 1: ...2 2 4 Removalandreplacementofmodules 13 2 5 Cableconnections 14 2 6 Controlrearpanelconnections 16 2 7 Videoreferences BNC sockets looping 18 2 8 SettingtheAESreference 19 2 9 Settingthelevelswitch 20...

Page 2: ...eltypes 70 6 5 Configurationviapanels 82 7 7 L Le ev ve el l t ty yp pe es s 8 87 7 7 1 NormalFreeway 64x64 87 7 2 YUVFreeway 5x5 10x10 15x15or20x20 87 7 3 DualchannelFreeway 8x8 16x16 24x24or 32x32 8...

Page 3: ...1 Warrantyinformation 101 11 2 Telephone support 102 11 3 Contactingour supportdepartments 103 11 4 Equipmentrepairs 104 11 5 Equipmentloans 105 11 6 Equipmentexchanges 105 11 7 SendingequipmenttoPro...

Page 4: ...e ee ew wa ay y R Ra an ng ge e S Sy ys st te em m U Us se er r G Gu ui id de e P Pr ro o B Be el l L Lt td d 4 4 H HU U F Fr re ee ew wa ay y R Ra an ng ge e S Sy ys st te em m U Us se er r G Gu ui i...

Page 5: ...nd audio routers in the Freeway 32 64 or 128 ranges I n using these input modules with the standard signal cards each range can be configured to provide routers from 16x16 to the maximum permitted siz...

Page 6: ...l system and how to edit the internal database information are given in Chapters 4 5 and 6 n n 1 1 3 3 E En nv vi ir ro on nm me en nt ta al l By utilising advanced PSU circuit topology and the latest...

Page 7: ...r ri ig gh ht t c ch ho oi ic ce e Choosing a switcher is an important decision no one wants to get it wrong With all the changes in television production today you need a router that can evolve and...

Page 8: ...e ee ew wa ay y R Ra an ng ge e S Sy ys st te em m U Us se er r G Gu ui id de e P Pr ro o B Be el l L Lt td d 8 8 H HU U F Fr re ee ew wa ay y R Ra an ng ge e S Sy ys st te em m U Us se er r G Gu ui i...

Page 9: ...ucted Proper air circulation requires that both the fans and vents have access to the ambient temperature room air mass During the installation process it is important to observe the following points...

Page 10: ...status of the power supply PSU relay alarms are also fitted The power supply modules are push fit into the frame and each secured by two screws on the rear of the frame When replacing the power suppl...

Page 11: ...B Be el l L Lt td d T Te ec ch hn ni ic ca al l m ma an nu ua al l H HU U F Fr re ee ew wa ay y R Ra an ng ge e S Sy ys st te em m U Us se er r G Gu ui id de e 1 11 1 Position of PSU fixing screws onr...

Page 12: ...nections to the outside world are made through panels on the rear of the frame The control rear panel is common throughout the Freeway range and is fixed The signal rear panels are easily removed in t...

Page 13: ...For removal purposes it is advisable to remove the ribbon cables first and then the cards release the ribbon cables by pushing the catches up on either end of the connector as shown lift up the card...

Page 14: ...opped panels i e a chain of panels on a common pin to pin cable bus each set to a different address on ports RS485 1 and RS485 2 or from control systems on point to point links Master 2440 control sub...

Page 15: ...r re ee ew wa ay y R Ra an ng ge e S Sy ys st te em m U Us se er r G Gu ui id de e 1 15 5 The following diagrams show the position of these connectors on the rear of both the 3U and 6U Freeway frames...

Page 16: ...on ns s C CO ON NT TR RO OL L c co on nn ne ec ct to or r p pi in no ou ut t 37 way D type fixed socket on frame Pin Function Pin Function 1 ENABLE 20 H SHAKE 2 LEVEL A3 21 LEVEL A2 3 LEVEL A1 22 LEV...

Page 17: ...o or r p pi in no ou ut ts s 9 way D type fixed sockets on frame Pin Pinout of socket when connected to Panels C Co on nt tr ro ol l s sy ys st te em m 1 CHASSIS CHASSIS 2 Rx Tx 3 Tx Rx 4 0V 0V 5 n c...

Page 18: ...e ef fe er re en nc ce es s B BN NC C s so oc ck ke et ts s l lo oo op pi in ng g Freeway can handle video signals of either 525 60 standard or 625 50 standard analogue or digital Some users wish to r...

Page 19: ...g a pre amble For this to happen the switcher must receive a digital audio reference signal synchronous with the audio signals arriving at the frame Note that an audio cut is performed at the first ap...

Page 20: ...different level address set This operation is achieved by means of the DIL switch marked Level Decode on the front of each Freeway card The levels are set as follows where 0 is UP and 1 is DOWN L Le...

Page 21: ...c ch hn ni ic ca al l m ma an nu ua al l H HU U F Fr re ee ew wa ay y R Ra an ng ge e S Sy ys st te em m U Us se er r G Gu ui id de e 2 21 1 SW2 LevelDecode Off On On Off 1 0 View fromfront of card sw...

Page 22: ...ource and destination Range 0 0 x x 1 16 1 0 x x 17 32 0 1 x x 33 48 1 1 x x 49 64 n n 2 2 1 11 1 L LE ED D i in nd di ic ca at ti io on ns s Two of the three LEDs simply indicate that power is arrivi...

Page 23: ...ic ca al l m ma an nu ua al l H HU U F Fr re ee ew wa ay y R Ra an ng ge e S Sy ys st te em m U Us se er r G Gu ui id de e 2 23 3 Hello 5V 5V Green LEDs HigherDest Decode SW1 Off On 1 0 View fromfront...

Page 24: ...e fitted to provide backup in the event that one microprocessor card should fail S Se et tt ti in ng g t th he e D DI IL L s sw wi it tc ch h The purpose of and default positions of each of the switch...

Page 25: ...wa ay y R Ra an ng ge e S Sy ys st te em m U Us se er r G Gu ui id de e 2 25 5 LED Function 8 REF2 PRESENT 7 REF1 PRESENT 6 ERROR 5 FLASH FOR XPNT SELECT 4 IDLE ACTIVE 3 ACTIVE FLAG 2 RESET 1 POWER SW...

Page 26: ...Card on which the 2440 is sited Pressing either has the same effect Initiating a hard reset is akin to powering down and powering up the controller The controller re boots and follows the usual power...

Page 27: ...is limited to 32 sources 32 destinations using 2 crosspoint modules with 16 input buffers 16 output buffers and 32x16 crosspoints The size of Freeway 64 is limited to 64 sources 64 destinations using...

Page 28: ...trictions on the rear panel mean that mixed format routers with different signal types in adjacent slots must be installed as shown below Audio must be installed above video AES must be installed abov...

Page 29: ...and audio ranges Freeway input cards providing 16 input channels only may be used to construct non square configurations as follows Freeway 32 Required Modules Router Size Crosspoint modules Input bu...

Page 30: ...ons have been shown for the Freeway 128 audio router range R RS S4 42 22 2 a an nd d t ti im me ec co od de e r ro ou ut te er r c co on nf fi ig gu ur ra at ti io on ns s The size of a Freeway 128 ti...

Page 31: ...an Editor port used to configure the system or a General Remote port Each of the General Remote ports can be configured to support one of a number of protocols from the following list SW P 02 General...

Page 32: ...t EVEN parity 38 4K baud Although the interface can be set to operate with any common RS485 and RS232 parameters The message format protocol is standard and always conforms to the following format SOM...

Page 33: ...re defined in the table below Switch Function Selection Default SW 2 UP DOWN 1 MASTER SLAVE SELECT SLAVE MASTER DOWN 2 mP CLOCK SELECT 10 MHz 20 MHz DOWN 3 SYSTEM RUN MODE NORMAL TEST UP 4 RS232 PORT...

Page 34: ...his switch should always be set for REMOTE operation Sw2_5 Default trigger select is used to select between 625 or 525 reference to be assigned to each source for the fixed databases Sw2_6 Reconfigure...

Page 35: ...IDLE CONTROLLER 5 CROSSPOINT SET FLASHES WHEN SET 6 NO HANDSHAKE FROM A MODULE 7 REF 1 INPUT DETECTED 8 REF 2 INPUT DETECTED 4 8 4 on 8 flashing R W error with RAM 4 7 4 on 7 flashing Checksum error i...

Page 36: ...ROM available is defined in the table below Media Size bytes Comments RAM 512K FLASH 512K Program area F FL LA AS SH H E EP PR RO OM M The FLASH EPROM is partitioned into 3 sectors boot sector contain...

Page 37: ...as st te er r r ro ou ut te er r d du ua al l c co on nt tr ro ol l a an nd d c ch ha an ng ge eo ov ve er r In a dual control environment one card is ACTIVE while the other is IDLE In the event of th...

Page 38: ...is configured to support multi drop comms protocol then from this port s point of view the controller is acting as a basic system controller If on the other hand one of the general remote ports is co...

Page 39: ...9 F Fr re ee ew wa ay y o op pe er ra at ti in ng g a as s a an n e ex xt te er rn na al ll ly y c co on nt tr ro ol ll le ed d r ro ou ut te er r Control card Slaverouter Slave router Remote control...

Page 40: ...ed by suitably qualified service and maintenance staff Special test mode provides a number of tests for various components of the 2440 hardware e g RAM EPROM serial ports LEDS and router control bus T...

Page 41: ...performed on General Remote port 1 but operates on Remote Port 2 This test can be performed with the controller sited in a Freeway frame L Lo oo op p b ba ac ck k t te es st t i in nt te er r p pr ro...

Page 42: ...ee ew wa ay y R Ra an ng ge e S Sy ys st te em m U Us se er r G Gu ui id de e P Pr ro o B Be el l L Lt td d 4 42 2 H HU U F Fr re ee ew wa ay y R Ra an ng ge e S Sy ys st te em m U Us se er r G Gu ui...

Page 43: ...atches 5 SYNCS are resumed This ability to disable SYNCS is particularly useful for salvo switching as multiple routes can be set up while the SYNCS are disabled and then set all at once when SYNCS ar...

Page 44: ...gured The order of events is given below set up crosspoints to be Forced set up crosspoints to be switched timed to 625 reference enable 625 SYNCS and wait until field pulse occurred or timeout disabl...

Page 45: ...configure all levels or just a single level When handshakes are re configured the system will automatically reset n n 5 5 4 4 D De ef fi in ni in ng g s st te er re eo o a an na al lo og gu ue e a au...

Page 46: ...le some general rules about stereo audio switching can be obtained a left to both or right to both source will override any destination feature a normal source will be overridden by the output feature...

Page 47: ...systems can be easily upgraded to take advantage of the user friendly Windows GUI Once a system has been upgraded to the Windows editor the terminal editor will no longer function Because the Windows...

Page 48: ...b ba as se e c co on nt te en nt ts s Both databases provide the following 1 Matrix 8 Levels 129 sources per level 128 destinations per level 129 source names per level 8 char 192 source associations...

Page 49: ...only invoked by a DT command from the Editor port Note that this command is only available with the terminal editor Database transfer will only occur from active to idle card A database transfer inclu...

Page 50: ...e port 1 and General Remote port 2 RS485 Protocol Baud Rate Data Bits Parity Stop bits Handshake SW P 02 38 4K 8 EVEN 1 OFF SW P 06 38 4K 8 EVEN 1 OFF General Remote port 3 RS232 Protocol Baud Rate Da...

Page 51: ...ess 1 PNL 1 1 6276 x All All None All 6 2 PNL 1 2 6276 x All All None All 6 3 PNL 1 3 6276 x ALL All None All 6 4 PNL 1 4 6277 8 1 8 33 40 All None All 6 5 PNL 1 5 6277 8 9 16 41 48 All None All 6 6 P...

Page 52: ...Levels Brightness 1 PNL 2 1 6276 x All All None All 6 2 PNL 2 2 6276 x All All None All 6 3 PNL 2 3 6276 x ALL All None All 6 4 PNL 2 4 6277 8 1 8 33 40 All None All 6 5 PNL 2 5 6277 8 9 16 41 48 All...

Page 53: ...76 6 p pa an ne el l D De ef fa au ul lt t d di ia al l u up p k ke ey yp pa ad d l la ay yo ou ut t f fo or r 6 62 27 77 7 p pa an ne el l P Pr ro ot te ec ct t L Li in ne e u up p 7 7 8 8 9 9 4 4 5...

Page 54: ...ute inhibit tables per level keypad and panel configuration general remote port configuration trigger method selection per source per level audio features per source per level L Le ev ve el l t ty yp...

Page 55: ...ource and destination associations have different properties due to the distributive nature of the router i e one source may feed to many destinations but a destination may only have one source routed...

Page 56: ...ssociations i e 1 64 must contain source numbers for level 1 corresponding to the association index numbers S So ou ur rc ce e n na am me es s The Freeway database allows the entry of 8 character alph...

Page 57: ...s to select a source association For example the 6276 X Y panel may have a dial up source keypad as follows MON QC VTR CAM STUDO TEST 7 BLACK 8 BARS 9 MAINT KEY EDIT 4 PBOX 5 HARRY 6 TX PGM PST 1 2 3...

Page 58: ...ad A As ss si ig gn ni in ng g c co on nt tr ro ol ll la ab bl le e l le ev ve el ls s b br ri ig gh ht tn ne es ss s This is a method of setting the levels controllable from a given panel on a given...

Page 59: ...e minor differences in the functions available on the panels e g numbers of buttons The table below shows which Pro Bel panel model numbers relate to which panel type Throughout this chapter where pan...

Page 60: ...e el l f fe ea at tu ur re es s This section describes the various features encountered throughout the range of panel types P Pr ro ot te ec ct t The protect function prevents other control devices co...

Page 61: ...as the source routed to the destination being used and also the LED associated with the LINE UP button will be extinguished Pressing another TAKE button on the same panel will cause the original sourc...

Page 62: ...on operates in a toggle on off manner with the level active indicated by an illuminated button Unless otherwise stated each button toggles the state of one level only Only levels that are controllable...

Page 63: ...ch references one destination per level This gives the user the opportunity to make selections on different destinations The pressed button will either illuminate if it has a valid associated destinat...

Page 64: ...matically enables the display AUD parameters feature O Ov ve er rr ri id de e i in np pu ut ts s Some panels allow a number of override inputs to momentarily override the current source routed to a de...

Page 65: ...te is not inhibited destination is not protected an override is not active on this destination unless the source is a higher priority override the router is recognised as present by the Freeway contro...

Page 66: ...panel to have a different keypad and 8 dial up type destination keypads for use on 8 character display panels The dial up keypads allow a maximum of four button presses per source or destination sele...

Page 67: ...any level in destination association No destination assigned in the selected destination association on the most significant active level but there are destinations on the lower levels No destination...

Page 68: ...but there are sources preselected on the upper levels No source preselected on the most significant active level but there are sources preselected on the higher and lower levels SALVO Displayed in ST...

Page 69: ...routed to both channels flashing R Right channel of source routed to both channels flashing S Left and right channels swapped NRM or NRM Source is Normal or pre selected to be Normal L R or L R Source...

Page 70: ...is all that is required to set a crosspoint No dial up keypads are supported Source associations are assigned on a per button basis while destination associations are assigned to groups of 8 buttons t...

Page 71: ...ce keypad More than one button can be assigned as a level shift button Any PROTECT button assigned will only operate on the corresponding destination association Thus if the panel is set up to control...

Page 72: ...OTECT buttons on the panel The lamp in the SALVO button lamp is either lit for 5 seconds indicates no error in salvo take or flashes for 5 seconds indicates error in salvo take before returning to the...

Page 73: ...igned destination association The source routed on that level is first compared against the source on the same level of the source association assigned to the last SOURCE button pressed If a match is...

Page 74: ...protected A protect lamp OFF indicates that the most significant active controllable level in the selected destination association is unprotected A protect lamp FLASHing indicates that the most signi...

Page 75: ...rst button that source is assigned to Crosspoints are set by pressing the appropriate SOURCE buttons the current tally indicated by an illuminated source button LED Crosspoints are only set on the con...

Page 76: ...eps 3 5 until the required sources are preselected 7 Activate all levels on which crosspoints are to be set 8 Press the TAKE button Salvos can only be dialled up from the source keypad Part entry and...

Page 77: ...most significant active controllable level in the selected destination association is protected from another panel These panels can be defined via editors to work in Panel swap mode When the take but...

Page 78: ...ssigned CLEAR uses a button on keypad If a source dial up keypad is used then any source association button selection sequence can be assigned to any of the 31 source buttons Any destination associati...

Page 79: ...stination protected is described below 1 Press PROTECT PROTECT will flash in PRESET display to indicate destination will be protected on a TAKE 2 Press TAKE The destination is protected PRESET display...

Page 80: ...character UMD can be used to follow either a single destination or two destinations When being used to follow a single destination the last eight characters of the UMD are used to display the source r...

Page 81: ...ns assignment of trigger type to sources The four special function buttons are assignable however two new special function buttons are required DISPLAY AUDIO enable disable display of AUD parameter in...

Page 82: ...elected route is found to be inhibited from either editable route inhibit table or internal system inhibit table then the destination AUD parameter pre selected will be thrown away If a route is prote...

Page 83: ...r of DESTINATION display to indicate new AUD parameter update 8th character of STATUS display with combined source and destination AUD parameter auto cancel config AUD parameters mode G Ge en ne er ri...

Page 84: ...y Press CONFIG AUDIO and select an AUD parameter The pre selected AUD parameter is displayed flashing alternately with in the 8th character of the PRESET display Press TAKE to assign AUD parameter to...

Page 85: ...splay before source AUD parameters can be changed DESTINATION display blanks and STATUS display shows 4 character name for trigger type assigned and 4 character name for AUD parameter assigned to sour...

Page 86: ...2 Y YU UV V F Fr re ee ew wa ay y 5 5x x5 5 1 10 0x x1 10 0 1 15 5x x1 15 5 o or r 2 20 0x x2 20 0 This level type takes a 16x16 or 32x32 or 48x48 or 64x64 video router and converts it to a 5x5 or 10...

Page 87: ...rol purposes The first 64 physical sources and destinations are arranged as shown below Sources Dests 1 8 Dests 9 16 Dests 17 24 Dests 25 32 Dests 33 40 Dests 41 48 Dests 49 56 Dests 57 64 1 8 Channel...

Page 88: ...tions are arranged as for the Quad channel TM32 but extended to encompass all 64 sources and destinations n n 7 7 5 5 M Ma ac ch hi in ne e c co on nt tr ro ol l F FR RE EE EW WA AY Y 3 33 3x x3 32 2...

Page 89: ...o or r 1 16 6x x1 16 6 This level type takes a 16x16 or 32x32 audio router and converts it into an 8x8 or 16x16 married dual channel audio router Similarly two 32x16 or 32x32 video routers with the s...

Page 90: ...eo router can be converted into a 4x4 or 8x8 YUV and KEY router Only sources and destination numbers in the range 1 8 are valid for control purposes The physical sources and destinations are arranged...

Page 91: ...dress may be used as a 12x6 or 12x12 YC or Video and KEY router Only source and destination numbers in the range 1 12 are valid for control purposes The physical sources and destinations are arranged...

Page 92: ...n Line the PC must have an RS 232 port capable of operating at 38 4 Kbaud n n 8 8 2 2 I In ns st ta al ll li in ng g t th he e E Ed di it to or rs s The Freeway editor is supplied either on a CD ROM P...

Page 93: ...P Pr ro o B Be el l L Lt td d T Te ec ch hn ni ic ca al l m ma an nu ua al l H HU U F Fr re ee ew wa ay y R Ra an ng ge e S Sy ys st te em m U Us se er r G Gu ui id de e 9 93 3...

Page 94: ...n the frame T Th he er re e i is s n no o c co om mm mu un ni ic ca at ti io on n w wi it th h P PC C o on n t th he e R RS S2 23 32 2 p po or rt t check the power check that the Freeway control card...

Page 95: ...modules ensure that ribbons have NOT been connected between cards of different signal types i e Digital video Analogue video Audio T Th he e p pa an ne el l i is s c co om mm mu un ni ic ca at ti in...

Page 96: ...operly seated ensure ribbon cables on front edge of cards are plugged in correctly check cables are properly connected on rear panels ensure rear panels are properly installed C Ca an nn no ot t s se...

Page 97: ...P Pr ro o B Be el l L Lt td d T Te ec ch hn ni ic ca al l m ma an nu ua al l H HU U F Fr re ee ew wa ay y R Ra an ng ge e S Sy ys st te em m U Us se er r G Gu ui id de e 9 97 7...

Page 98: ...onfiguration and control 2 RS485 ports for driving two chains of 16 multidrop panels OR external control parallel port for control of other slave Freeway routers database editable from PC determining...

Page 99: ...P Pr ro o B Be el l L Lt td d T Te ec ch hn ni ic ca al l m ma an nu ua al l H HU U F Fr re ee ew wa ay y R Ra an ng ge e S Sy ys st te em m U Us se er r G Gu ui id de e 9 99 9...

Page 100: ...naround period of 21 days Where the defect is attributable to misuse or physical damage the warranty will be deemed void with all costs associated with the repair or replacement subject to charge Stan...

Page 101: ...as been set up to provide hardware systems and product support for all Pro Bel supplied equipment To use this service please ensure you have the following information order acknowledgement no System p...

Page 102: ...8 E mail address support pro bel co uk The department is staffed from 8 00am to 7 00pm Monday to Friday excluding UK public holidays Additional support is available outside these hours by purchasing a...

Page 103: ...abel and consists of 3 or 4 numbers preceeded by a letter U UK K r re ep pa ai ir rs s phone the helpdesk on 44 0 118 921 4214 and a helpdesk operator will ask for the above information and issue you...

Page 104: ...oan reference number supplied with the loan a contact name and telephone number a list of modules being returned with their serial numbers For correct address to send your loan returns to see Sending...

Page 105: ...ould be used when sending repairs loan returns and exchange returns to Pro Bel U UK K c cu us st to om me er rs s Customer Support Telephone 44 0 118 921 4214 Pro Bel Limited Danehill Lower Earley Ber...

Page 106: ...es s All Pro Bel equipment meets the requirements of specifications European British Standard EN60950 Safety of Information Technology Equipment including Electrical Business Equipment American Nation...

Page 107: ...l do not use this product in or near water disconnect both a c power before installing any options route power cords and cables so that they are not easily damaged disconnect power before cleaning do...

Page 108: ...cified replacement parts the front door of the cabinet is part of the fire enclosure and should be kept closed during normal operation this product should be powered only as described in the user guid...

Page 109: ...P Pr ro o B Be el l L Lt td d T Te ec ch hn ni ic ca al l m ma an nu ua al l H HU U F Fr re ee ew wa ay y R Ra an ng ge e S Sy ys st te em m U Us se er r G Gu ui id de e 1 10 09 9...

Page 110: ...is grounded to the chassis at the point of entry The D type shield should be of the tinned type fitted with screw locks and with dimples on the male part Where a number of channels use the same connec...

Page 111: ...Bel equipment with control interfaces is fitted with D type connectors and the shield is grounded t othe chassis at the point of entry The D type shield should be of the tinned type fitted with screw...

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