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Panther T14R - Operation and maintenance manual

TABLE OF CONTENTS

5/178

ELECTRIC SYSTEM MAINTENANCE...........146

ACCESSING THE CAB ELECTRICAL BOX ................... 146
REPLACING A FUSE IN THE CAB................................. 146
REPLACING THE FUSE OF THE CAB HEATER ........... 148
REPLACING A FUSE ON THE BATTERY SUPPORT ... 148
BATTERY MAINTENANCE ............................................. 149
ELECTRIC COMPONENTS AND WATER...................... 150

CAB AND FRAME MAINTENANCE ..............151

UPPER STRUCTURE SWINGING SYSTEM .................. 151
CAB STRUCTURAL INTEGRITY / ROPS ....................... 155
USING THE THREADED HOLES ON CAB TOP ............ 155
CHECKING FRAME STRUCTURAL INTEGRITY ........... 155
PRECAUTIONS AGAINST SALT WATER AND 
CORROSION .................................................................. 155
WELDING ........................................................................ 155
RELEASING HYDRAULIC PRESSURE.......................... 155
REPLACEMENT OF HOSES AND FITTINGS ................ 156
CONNECTING AND DISCONNECTING HYDRAULIC 
HOSES ............................................................................ 156
REPLACING LIGHT BULBS............................................ 156
REPLACING THE CAB AIR FILTERS............................. 159
FRONT AND REAR WIPER INSPECTION ..................... 160
CHANGING A WIPER BLADE ........................................ 160

MISCELLANEOUS MAINTENANCE .............161

USING THE EMERGENCY DRIVE MODULE................. 161
DUMP BODY MAINTENANCE AND INSPECTION ........ 163
AIR CONDITIONING MAINTENANCE ............................ 163
LUBRICATION ................................................................ 164
BASIC TROUBLESHOOTING ......................................... 165
FASTENER TORQUE CHART ........................................ 167
DAILY AND WEEKLY OPERATOR VERIFICATION 
SCHEDULE ..................................................................... 169
SEVERE SERVICE APPLICATION................................. 170
ENGINE OPERATING HOURS....................................... 170
MAINTENANCE SCHEDULE .......................................... 171
BREAK-IN AND STORAGE GUIDELINES ...................... 173

DISPOSAL......................................................174

HAZARDOUS MATERIAL ............................................... 174
COLLECT, PACKAGE AND LABEL ................................ 174
SHIPPING OF WASTE .................................................... 174
SCRAPPING ................................................................... 174

DECLARATION OF CONFORMITY ...............175

LIST OF ABBREVIATIONS............................176

INDEX .............................................................177

Summary of Contents for PANTHER T14R

Page 1: ...PANTHER T16 935420012 and up PANTHER T14R Operating and maintenance manual Vehicle number 935310133 and up 41240905 rev01 Feb 2019...

Page 2: ...rsion shall prevail Printed in Canada Visit us at www prinoth com for more information Original instructions Important notes about this manual Keep this manual in the cab of the vehicle as a handy ref...

Page 3: ...NDITIONING SWITCH 35 INVERSION SWITCH 35 JOYSTICK ON OFF SWITCH 36 CONNECTORS 36 AUDIBLE SIGNAL BUZZER 37 POWER SUPPLY OUTLETS 37 STORAGE COMPARTMENT 37 PRE HEATER CONTROL UNIT 38 LCD DISPLAY 41 MAIN...

Page 4: ...1 DROP OFFS 101 TRACK TENSION 101 DETRACKING 101 ROTATION BRAKE 101 ICE HAZARD 102 RIDING ON ROUGH OR HAZARDOUS GROUNDS 102 CROSSING IN SHALLOW WATER 102 CENTER OF GRAVITY OF EMPTY VEHICLE 103 FRONT C...

Page 5: ...C PRESSURE 155 REPLACEMENT OF HOSES AND FITTINGS 156 CONNECTING AND DISCONNECTING HYDRAULIC HOSES 156 REPLACING LIGHT BULBS 156 REPLACING THE CAB AIR FILTERS 159 FRONT AND REAR WIPER INSPECTION 160 CH...

Page 6: ...aintenance Manual remains in the cab at all times as it is an important part of the vehicle Replacement manuals are available through the Parts Department Refer to the last section of this manual for...

Page 7: ...UTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING Indicates a potentially hazardous situation which if not avoided may result in dea...

Page 8: ...nformation Risk of impact Unbuckling the safety belt of the driver will automati cally apply the parking emergency brake Refer to the Operator s Guide of the vehicle for complete informa tion Risk of...

Page 9: ...e Risk of crushing and entanglement Keep clear from rotating and moving parts Do not wear loose clothing Hot surface hazard Some surfaces could be hot allow the surfaces to cool before performing main...

Page 10: ...Allow fluid to cool before per forming maintenance Cutting hazard Rotating parts could cause severe injuries Do not operate without guards do not place body parts near rotating fan Impact and crush h...

Page 11: ...owering of the dump body could cause serious injury or death Always install the safety rod before working under the dump body Tip over hazard Avoid rotating the upper frame or discharging the load on...

Page 12: ...ERTISSEMENT WARNING Hot surface can cause severe burns Allow to cool before servicing Burn hazard Risque de br lures Surface chaude pouvant causer de graves br lures Laisser refroidir avant de faire l...

Page 13: ...178 Figure 3 114 6560 00 AVERTISSEMENT WARNING Pour viter les blessures vous DEVEZ lire et comprendre le manuel de l op rateur avant d utiliser ce v hicule you MUST read and understand operator s manu...

Page 14: ...Panther T14R Operation and maintenance manual SAFETY 14 178 Figure 4 1105340027 0275640048...

Page 15: ...the warnings and follow instructions on the vehicle may result in serious injury including death to the operator and or bystanders Operate at moderate speed Avoid harsh and abu sive operation Always...

Page 16: ...Rear D Top TYPE OF DANGER ZONE ACTIVITY A B C D Operation Cleaning Maintenance Disposal Risk of crushing Falling swinging engine access panel X X X X Opening closing cab door X X X X Crushed under tra...

Page 17: ...X X X X Electronic microcontroller or related component failure X X X X Swinging of upper frame X X X X Risk of ejection of solid liquid material From bulk material falling from dump body option X X X...

Page 18: ...engine coolant or heating ventilation AC fluid X X X X Risk of burn and poison Exhaust fumes entering the cab inside cab X X Exhaust fumes from the diesel engine outside the cab outside cab X X Gases...

Page 19: ...of the veh or equipment X Faulty maintenance X Risks of polluting the environment Loss of fuel or spilling of fuel while refuelling or from water separator X X X Loss of hydraulic oil planetaries hubs...

Page 20: ...glasses and face and smash the window by swinging the tool overhand like a household hammer One or two strikes should shatter the glass Any of the two heads of the hammer can be used for this purpose...

Page 21: ...be replenished after each use Always have the unit sent to a certified fire equipment dealer or service company An annual inspection is recommended 0274670024 Seat Belt Figure 10 Seat belt latch The s...

Page 22: ...That also applies to the provision an wearing of personal protective equipment The operating and maintenance manual must be kept for the whole service life of the vehicle and be availa ble to drivers...

Page 23: ...ce section may be performed by an operator with a good general knowledge of heavy equipment or machinery and standard tools For more specialized tasks refer to the After sales Service of your PRINOTH...

Page 24: ...With CE marking 2 Without CE marking 4119450012 1 2 certifie que certifies that 4119450013 1 2 certifie que certifies that 4119450014 1 2 certifie que certifies that Other identification plates can b...

Page 25: ...ration 0275640033 90 270 0 In the inverted configuration the idler wheels are located under the cab and cowling Figure 14 Inverted configuration In this manual the terms left and right refer to the di...

Page 26: ...ous components and systems to perform its functions Use the following figure to identify the main parts Figure 16 1 Cowling 2 Cab 3 Dump body 4 Idler wheel and step to access the cab on the right side...

Page 27: ...and right drive pumps that propel and steer the vehicle NOTICE Do not grab the steering wheel to enter or exit the cab use the steps on the under carriage and handles on the door and door frame 02746...

Page 28: ...If the engine is already running it keeps running at this position Start Position 4 The START position is used to start the engine Check the LCD display for messages before engaging the starter NOTIC...

Page 29: ...ght flasher Pulling the lever upward will select the right flasher Front wipers The front wipers are activated by rotating the lever on its axis The four positions of the lever offer the follow ing fu...

Page 30: ...ging on page 93 for more details on frame rotation and operation WARNING Accident hazard Rotating the upper frame to near 180 will give the impression that the transmission and the steering wheel comm...

Page 31: ...n on swing control refer to Swing ing on page 93 WARNING Accident hazard Rotating the upper structure while the vehicle is in motion could lead to an accident Ensure no one is near the swing area Alwa...

Page 32: ...no one is near the swing area Always check to ensure rotation can be done safely WARNING Accident hazard Personnel could be injured if the upper frame overshoots the correct alignment position and hit...

Page 33: ...stop in a very short distance but the engine will keep running Rotate the switch clockwise see arrows in order to release it and resume vehicle operation Once the brakes are disengaged the transmissi...

Page 34: ...274670030 HEATER CONTROL KNOBS Figure 34 1 Heater fan speed control knob 2 Heater temperature control knob Fan Speed Control Knob The knob controls the fan speed which is used for reg ular heating and...

Page 35: ...ed which lowers humidity and provides colder air more quickly 0274670031 INVERSION SWITCH Figure 36 Inversion switch The inversion switch will invert the operation of the transmission lever and steeri...

Page 36: ...ent and dump body operation are enabled Figure 39 Joystick OFF icon and yellow LED on right side edge of the display 0275640031 1 2 2409050014 CONNECTORS Figure 40 1 Connector for diagnostic and progr...

Page 37: ...pro viding 12 V power The 12 V outlet closest to the cab wall provides contin uous power even when the key is not in the ignition switch The other 12 V outlet provides power only when the key is rota...

Page 38: ...eration maintenance of the unit Preselected starting times The preselected starting time is the time at which the timer switches the heater on automatically The Webasto SmarTemp Control fx allows for...

Page 39: ...5 Status indicator lights 6 Selection button 7 Micro USB service port NOTE The micro USB Service Port is used for the heater diagnostic purposes only This adaptor cannot be used to charge cell phones...

Page 40: ...fic timer program is selected it will update the checkmark to an s for skipped When a program has been skipped it will disable that specific timer program for one cycle 7 day period Preset timer progr...

Page 41: ...bnormal situation Some func tion relating to the frame rotation or dump body also sound the audible alarm 0275640086 LED INDICATORS Fault indication Yellow or red LEDs on each side of the screen will...

Page 42: ...Vehicle Data on page 47 5 Hot hydraulic oil tank Slow down to allow oil to cool Investigate Check if oil cooler is dirty See Vehicle Data on page 47 See High oil temper ature on page 94 Hot hydraulic...

Page 43: ...re cranking the starter See Starting the Engine on page 87 12 ECM minor fault See DM1 log active faults on page 50 13 Aftertreatment system fault See DM1 log active faults on page 50 14 Minor fault Th...

Page 44: ...1 23 Release pedal or release brakes or buckle safety belt See Setting the Vehicle in Motion on page 90 Release pedal See Setting the Vehicle in Motion on page 90 Set transmission to neutral See Setti...

Page 45: ...ration and maintenance manual 45 178 29 Engine RPM See Vehicle Data on page 47 30 Left flasher See Accessory Lever on page 29 31 Right flasher See Accessory Lever on page 29 POS ICON INDICATION SECTIO...

Page 46: ...ast button on the right to access menus Press the same button again to exit the main screen and navigate Figure 51 1 Arrow pointing button to exit the main screen and access the menu icons 2388140011...

Page 47: ...ssure red dot too low white dot OK 0274670207 1381660011 1 2 3 4 5 6 7 8 9 10 13 11 12 Figure 56 Engine and battery data 1 Diesel engine current rpm 2 Diesel engine oil pressure 3 Diesel engine coolan...

Page 48: ...78 Figure 58 Current value of potentiometers and transmission selector 1 Throttle pedal potentiometer current value 2 Steering wheel potentiometer current value 3 Transmission lever current selection...

Page 49: ...nstalled on the vehicle Figure 59 Fault log 0274670194 Microcontroller fault log Once in the fault log selecting the microcontroller faults will give access to six pages of fault information on select...

Page 50: ...lt occurred Write down the code and contact your Caterpillar authorized representative to solve the problem 0274670209 1 2 3 4 0275560033 DM2 log previous faults Once in the fault log selecting the El...

Page 51: ...ect measuring units language and time of day NOTE A basic vehicle is equipped with one micro controller When the vehicle is equipped with the Pre mium Package there are two microcontrollers on board T...

Page 52: ...ut data microcontroller no 2 Premium option installed NOTE The No 2 microcontroller comes with the Pre mium option only 0274670197 0274670198 Figure 70 Input data microcontroller no 2 Premium option i...

Page 53: ...g units time and language Figure 71 Input output data Figure 72 Time language and measuring units 0274670197 0274670199 Figure 73 Time of day top language middle and measuring units bottom adjustment...

Page 54: ...access to restricted menus Refer the appropriate manual for more information on menus with restricted access 0274670214 0274670213 1 Navigation icons at bottom of LCD screens Figure 76 1 Move left 2...

Page 55: ...aults are not treated the same way by the microcontroller Some have little impact like fuel low level some will generate a 50 cut in the drive signal to the drive pumps while some will prevent the veh...

Page 56: ...MONITOR FOR THE REAR VIEW CAMERAS Figure 81 1 On Off button 2 Menu selection button 3 Camera selection 4 Down arrow 5 Up arrow 6 Rotate image Back Exit when in Menu Mode The monitor for the rear view...

Page 57: ...n on the rear working lights NOTICE Leaving the lights on when the diesel engine is not running could drain the batteries Turn off the lights when not needed 0274670076 0274670075 0274670075 027467007...

Page 58: ...can be secured in the fully opened or fully closed position Unless required by the type of work it is recom mended to drive the vehicle with the door closed Always stop the vehicle completely on level...

Page 59: ...or in a latched open position The exterior door latch is used to secure the door com pletely opened Push the door firmly on the cab side wall to engage the latch 0274670042 0274670082 Interior door ha...

Page 60: ...ont window The right side front window can be opened partially to allow fresh air in the cab Use the latch to lock the win dow opened or closed The latch may be disconnected by pulling out the lock in...

Page 61: ...b This is the preferred position in winter To obtain the maximum efficiency of the air condi tioning unit keep the air grill behind the seat opened 0274670088 1 1 1 1 0275250034 3 1 1 4 2 Adjust the c...

Page 62: ...vehicle could result in tip over Equipment installed could lower vehicle capability Remain vigilant when approaching critical angles and when the tilt sensor sounds WARNING Crush hazard Never adjust t...

Page 63: ...e adjustment Turn the roller underneath the right side armrest to adjust the angle 0274670092 0275640100 1 Headrest height and angle adjustment Figure 107 Headrest height Pull the headrest up to the d...

Page 64: ...lt it is required to return the transmission to the neutral point and release the speed pedal before a new drive command can be executed If the vehicle was involved in an accident and repaired the sea...

Page 65: ...le position for the armrest A position sensor will can cel all the functions of the joystick and the drive system when the armrest is raised NOTE Rising the armrest is the equivalent of press ing the...

Page 66: ...f format can be consulted on a compu ter equipped with the Adobe Reader software The software is available free of charge and can be down loaded from Adobe s web site Also in the document case is the...

Page 67: ...cumstance Do not perform work with a partially disabled vehicle Refer to the See Using the Emergency Drive Module on page 161 for instructions on how to use this device WARNING Collision hazard The em...

Page 68: ...ts If welding is performed on accessories attached to the vehicle turn off the battery isolator switch AND discon nect the batteries 0275230041 1 Aftertreatment delay When turning OFF the vehicle igni...

Page 69: ...fuel tank filler cap is located behind the cowling on the vehicle left side The cap is equipped with a lock and key The lock uses the same key as the ignition switch ENVIRONMENTAL PROTECTION Spilling...

Page 70: ...circuit Injectors operate at very high pressure and could cause severe injuries or death Use the priming pump to fill the fuel lines WARNING Fire and explosion hazards Avoid static electricity risk wh...

Page 71: ...TICE The operator should NEVER top off the DEF AdBlue tank Fill until the nozzle stops flowing Expansion from freezing temperature could damage the unit in case of overfill Clean any spill since the D...

Page 72: ...und 4 Female connector for power cord NOTICE Remember to disconnect the vehicle from the external power source before starting and get ting the vehicle in motion NOTICE Follow all applicable standards...

Page 73: ...660030 1 0275540035 2 1 EXTERIOR MIRRORS Figure 128 1 Left side exterior mirror The exterior mirrors can be adjusted manually Convex mirrors if installed provide a wider viewing angle for the driver R...

Page 74: ...Altering the roof grill structure FOPS could reduce its resistance to falling objects and cause severe injuries or death Do not modify the grill and its attaching hardware in any way 0274670156 BRUSH...

Page 75: ...AND OPENINGS There are several access panels on the cowling Refer to the following for location and description Ensure all access panels are closed and secure when operating the vehicle Ensure the gri...

Page 76: ...gure One panel requires the vehicle key to open Figure 136 1 Rubber panel fastener Figure 137 1 Key lock Some of the access panels require the vehicle key to open 1381660016 1 2 1381660027 1 138166002...

Page 77: ...ous figure on the sprocket to enter or exit the cab The smaller toothed ring item 2 on previous figure on the idler wheel should be used only as an auxiliary step if the vehicle is inverted There are...

Page 78: ...the D rings to lift move or tow the vehicle It could sustain damage move unex pectedly turn over or crash causing severe injuries or death 0275640104 1 1 LUBRICATION PORTS Figure 145 Grease fittings...

Page 79: ...turn it a quarter of a turn counter clockwise The oil level should always remain within the marks on the dipstick Allow 10 minutes between engine stop and oil level check Top up with recommended oil...

Page 80: ...etraction or extension of any cylinder on the vehicle will change the quantity of oil in the reservoir 2409050011 1 2 1945470011 1 FUEL FILTER WATER SEPARATOR Figure 151 1 Drain valve of the fuel filt...

Page 81: ...Using a clean rag wipe oil from the dipstick Insert the dipstick in the receptacle push the dip stick completely in see previous figure CAUTION Burn hazard The oil level dipstick is located close the...

Page 82: ...line is aligned with the bolts at the circumference as shown Re adjust level with the recommended oil if required Ensure no foreign matter enters the housing as con tamination could cause irreversible...

Page 83: ...ue oil salt fertiliz ers and others can corrode the metal embedded in the rubber track flush with clean water at beginning and end of each work shift 0275640092 Track wear Figure 157 Track wear indica...

Page 84: ...e vehicle carefully for the presence of dead leaves pine needles waste paper grease oil or other flammable material around the batteries muffler or other component that reach high temperature These co...

Page 85: ...E VERIFI CATION The back up alarm activates automatically when the vehicle moves in the direction of the dumping edge of the dump body Additionally the alarm will sound when the upper frame of the veh...

Page 86: ...foreign object in the undercarriage Do not drive the vehicle if one or both tracks are not under tension Air trapped in the tensioning cylinders could contribute to loose tracks bad performance and e...

Page 87: ...n enclosed space Open a window and ventilate the cab if running the engine at idle for long periods outside NOTICE Never use ether or other non approved external starting aid Using such fluid or devic...

Page 88: ...minate any inessential electrical loads Do not forget to disconnect electric power cord before getting the vehicle in motion Figure 165 Cold weather start procedure is not different from the sequence...

Page 89: ...minutes 6 To stop the engine turn the key in the ignition switch to the off position 7 If it is required to turn off the battery isolator switch wait two minutes to allow the aftertreat ment unit to...

Page 90: ...ure the transmission lever is in neutral Ensure the left armrest is down 0274670128 0274960083 0275640087 Leave the engine speed control knob at the mini mum setting or set a higher engine speed if de...

Page 91: ...th WARNING Crush hazard The operator must wear the seat belt at all times Failure to do so may result in severe injury or death WARNING Accident hazard The operator must be aware of the vehicle con fi...

Page 92: ...eering wheel are inverted Not taking into account the vehicle configura tion may result in severe injury or death 0275640043 To go into reverse stop the vehicle then pull back on the transmission leve...

Page 93: ...is in motion could cause a flip over if the vehicle exceeds its slope limit Always use caution when driving on a slope 0275640031 1 2 To swing tilt the joystick in the desired direction Figure 169 Joy...

Page 94: ...lever and the steering wheel are inverted Not taking into account the vehicle configura tion may result in severe injury or death OIL TEMPERATURE AND DRIVE SYSTEM Low oil temperature Low hydraulic oi...

Page 95: ...re icon max speed reduced by 25 Red temperature icon max speed reduced by 50 NOTE Operator must stop the vehicle to prevent damage if alarm sounds Inspect Hyd oil level and quality in the planetaries...

Page 96: ...NOTE Only one planetary is equipped with a temper ature sensor The buzzer will sound when the minor fault icon appears OIL TEMPERATURE AND SWING SYSTEM Low hydraulic oil temperature will result in a d...

Page 97: ...dent and injuries to the operator passengers or bystand ers Ensure the track tension is correct at all times 027312006 PARKING BRAKE The vehicle is equipped with a parking emergency brake Apply the pa...

Page 98: ...ted with the yellow turtle icon on the main screen of the display WARNING Accident hazard Operating the vehicle as a dumper or carrier with the emergency drive module is unsafe Do not work with a part...

Page 99: ...d movement of the steering wheel etc should be avoided as they lead to vehicle imbalance which could ultimately result in loss of control tip over and or roll over of the vehicle GENERAL SAFETY PRECAU...

Page 100: ...nter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply The tracked vehicle can readily negotiate such a condition however in doing so when the fr...

Page 101: ...e and tip over TRACK TENSION The track tensioners are equipped with a safety relief valve in addition to the manual override valve If an extreme tension is applied to a track the relief valve will ope...

Page 102: ...R HAZARDOUS GROUNDS Extremely rough rocky grounds places with tree stumps steel rods metal scrap sharp objects or rough concrete can damage the rubber tracks River beds or job site with rocks of diffe...

Page 103: ...ies of salt water or if operating near salt water thoroughly clean the vehicle to prevent corrosion CENTER OF GRAVITY OF EMPTY VEHICLE Refer to the next figure to locate the center of gravity of the v...

Page 104: ...on the ramps If required drive off the ramps re align and drive again on the ramps After loading put blocks at the front and the rear of the tracks of the Panther vehicle Tie down in an X pattern usi...

Page 105: ...track undercarriage This is likely to occur when the track is spinning and begins to dig below the surface level To minimize possible damage it is recom mended to tow the vehicle instead of trying to...

Page 106: ...al view in normal configuration 6 is rear while 3 and 9 are the sides The shaded dark areas are the blind spots of the vehicle The operator must be aware of the blind spots that exist with the specifi...

Page 107: ...ing electric lines with the dump body can cause electric shock or burn Keep away from electric lines or power sources WARNING Electrical hazard Contacting electric lines with the dump body can cause e...

Page 108: ...ll Braking while driving sidehill is less effective Driving to and from the discharge zone Always wear the seat belt Lower the dump body before starting to travel On rough terrain travel slowly and av...

Page 109: ...ubber soles for the operator and use of someone to signal a path to avoid power lines Sticking Load A sticking load is a kind of material that will partly or entirely stick to the dump body when it is...

Page 110: ...rong enough to support the vehicle Dump Body Maintenance Hydraulic hoses should be checked regularly and replaced if worn out or damaged Grease the dump body pivots every 50 hours or more often if req...

Page 111: ...d cause severe injuries or death Always secure the dump body with the safety rod before working under it WARNING Accident hazard A raised dump body could contact aerial power lines damage dump body fr...

Page 112: ...e of the dump body NOTE If the safety rod cannot be removed because it is stuck in the slotted hole of the recep tacle start the engine and raise the dump body slightly to free the locking pin Remove...

Page 113: ...signal Get out of the cab and look if a backer is not availa ble Good Practices Move the joystick smoothly and slowly Never raise dump body on uneven or unstable ground Do not carry out dumping operat...

Page 114: ...02 mm 110 3 in Overall width without mirrors 2570 mm 101 2 Overall height 3214 mm 126 5 in Ground clearance 565 mm 22 2 in Shipping height with dump body 3213 mm 126 5 in Shipping width with dump body...

Page 115: ...option 25 C 13 F Air cleaner Double element dry type Glow plug starting aid Yes Block heater Yes Transmission Pump drive Type Double pad Hydrostatic pumps Type Axial piston pump variable displacement...

Page 116: ...utomatic hydraulic track tensioning Chassis Type Tube type Skid plate None Capacities Cooling system 33 L 8 7 US gal Fuel tank 300 L 79 US gal DEF AdBlue tank 27 L 7 1 US gal Engine crankcase 18 L 4 6...

Page 117: ...ty coolant that meets ASTM D6210 no supplement required Engine crankcase oil CAT DEO ULS Diesel Engine Oil Ultra Low Sulfur Oil specification API CJ 4 ECF 3 AECA E9 Planetary oil Synthetic gear oil on...

Page 118: ...eration and maintenance manual TECHNICAL DATA 118 178 DIMENSIONS Figure 183 Dimensions are in millimetres approximate vehicle shown with some options 4119450015 5910 232 3 4 5257 207 3238 127 1 2 228...

Page 119: ...crashes A vehicle towed could loose its braking capacity NOTICE Always use the retrieval point to move or tow the vehicle on a short distance Using any other point on the vehicle could result in perma...

Page 120: ...an X pattern to secure the upper frame Before transporting the vehicle on a flat bed or other transport system it is recommended to secure the upper frame to prevent an unwanted rotation Use chains to...

Page 121: ...not install equipment or disable devices that could impair safety of the operator or service personnel WARNING Burn hazard Hot oil and hot components can cause severe burns Do not allow hot oil or hot...

Page 122: ...r directly on electrical components when washing the vehicle Cover the following parts to prevent water from getting on them starting motor alternator sensors PETU aftertreatment components electrical...

Page 123: ...ainting of any aftertreatment component is prohibited 0275640079 3 2 1 4 5 6 Regeneration Regeneration is the cycle where the burning of particu late matter occurs to clean the Diesel Particulate Filt...

Page 124: ...rator then tops off the tank it will be subject to freeze expansion risk The operator should NEVER top off the DEF AdBlue tank DEF AdBlue trapped in hoses could freeze and dam age the PETU Always take...

Page 125: ...ail ures When a system error occurs such as high engine coolant temperature the engine monitoring system reacts by raising the appropriate engine diag nostic level and in some cases forces the engine...

Page 126: ...following table to select the proper grade NOTICE Using oil that is not recommended can cause premature wear and void the warranty Tier 4 engine oil viscosity for ambient temperatures Viscosity grade...

Page 127: ...gine NOTE Release track tension to gain access under the upper frame Turn off the battery isolator switch and install a pad lock on the switch Install a lockout tag on the door WARNING Crush hazard Un...

Page 128: ...ter Spin the new oil filter car tridge until the O ring seal contact the mounting head Then rotate the oil filter 3 4 of a turn Figure 195 1 Engine oil filler and cap 1105340030 2 1 0275230084 1 Fill...

Page 129: ...y Clean the cooling system and flush the cooling system before the recommended maintenance interval if the following conditions exist The engine overheats frequently Foaming is observed The oil has en...

Page 130: ...required as per Caterpillar rec ommendation When the coolant has reached the recommended level in the reservoir stop filling Start the engine and run at low idle Increase engine speed in order to ope...

Page 131: ...plosive under certain conditions Fumes emanating from fuel could ignite and cause severe injuries or burns Always take precautions to prevent fire explo sion and clean up spills immediately NOTICE Do...

Page 132: ...ted NOTICE Do not fill the secondary fuel filter with fuel before installing it Fuel would not be filtered and could be contaminated 0275230027 1 Changing the in line fuel filter Figure 200 1 Fuel in...

Page 133: ...before attempting to crank again NOTICE After engine is stopped always wait at least 10 minutes to allow fuel pressure to be purged from the high pressure fuel lines before any service or repair is p...

Page 134: ...pan els Clean area around the filter NOTICE Do not allow dirt to enter the system Thor oughly clean the area around the filter canister Fit a suitable cover on disconnected items 0275230033 1 Remove...

Page 135: ...tall the secondary filter first the alignment tab toward the cavity at the bottom of the housing Install the primary filter in the housing the flat spot toward the cover Re install the cover and engag...

Page 136: ...unit drain valves hoses and tubes and check for leaks Replace worn or damaged parts 0275230037 1 2 3 INSPECTING THE ENGINE DRIVE BELT Gain access to the area around the engine drive belt Figure 209 1...

Page 137: ...RATION INSPEC TION Re adjust the oil level if required Figure 212 1 Pump drive dipstick to measure oil level 0275640083 1 0275640084 1 Re install the parts that were removed to gain access to the pump...

Page 138: ...ould lead to overheating and cause permanent damage Ensure no foreign matter enters the hous ing as contamination could cause irreversible dam age Using a new seal re install the level plug Repeat for...

Page 139: ...sen the hub cover six bolts and wait until the oil is drained NOTE Removing and positioning the filling plug item 2 on Figure 217 at 6 o clock will drain the oil faster Remove the six bolts and the hu...

Page 140: ...only one of the male connectors will fit with the female connector of the dash The other connector remains unused Start the engine NOTE Engine will automatically turn at 1500 rpm Activate the emergen...

Page 141: ...he ignition switch on the towed vehicle Disengage both planetary gearboxes on the disa bled vehicle Refer to Disengaging the Planetary Gearboxes for instructions While choosing the safest and shortest...

Page 142: ...death 0275490022 2 1 3 Remove the cover with the O ring and the cylinder roll Remove the two bolts from the center cover Screw a M8 bolt approx 80 mm of length in the shaft thread center bore of the s...

Page 143: ...RMUTATION As the vehicle accumulates working hours the wheels will wear see next figure because they rub on the track guides of the track The rear wheels will wear at a faster rate than the front whee...

Page 144: ...US E PLUS US E MOINS US E LA MOINS US E 0274670321 R4 L4 R3 L3 R2 R1 L2 L1 VERIFICATION OF THE TORQUE Figure 225 1 Sprocket bolt Perform a verification of the bolt torque on the left and right sprocke...

Page 145: ...h track is very heavy and special proce dures are required to install or retrieve Rotation of a single planetary gearbox or both should be performed with great care Always have these tasks performed b...

Page 146: ...with one of the same rating 0274670035 1 0274670036 A tool yellow extractor is provided in the box to extract fuses or breakers from the electrical box REPLACING A FUSE IN THE CAB Refer to the fuse i...

Page 147: ...UFFANT FU18 FRONT LIGHT LUMI RE AVANT FU19 FRONT LIGHT OPTION OPTION LUMI RE AVANT FU20 REAR LIGHT LUMI RE ARRI RE FU21 BEACON LIGHT GYROPHARE FU22 PRE HEATER OPTION OPTION PR CHAUFFAGE FU23 RADIO MEM...

Page 148: ...install the electrical box cover Turn on the battery isolator switch Check function of the repaired circuit 0274960066 2 2 1 0274960065 1 2 REPLACING A FUSE ON THE BATTERY SUP PORT Figure 234 1 Start...

Page 149: ...eaning the batteries Keep the batteries terminals and terminal clamps clean Clean the terminal studs or posts if required loosen the terminals and clean the contact sur faces Smear the terminal studs...

Page 150: ...ect all the wires to the positive poles of the batteries Reconnect all the wires to the negative poles of the batteries Turn on the battery isolator switch WARNING Burn and electric shock hazard A con...

Page 151: ...nder the rear edge of the dump body 2 Left grease fitting for the dump body cylinder rods 3 Center grease fitting for slewing bearing 4 Right side grease fitting for slewing bearing NOTE Two of the th...

Page 152: ...brake unit 2 Fitting used as a level plug for the gearbox unit 3 Drain plug for the brake unit 4 Drain plug for the gearbox unit The unit contains oil for the brake upper section of the unit and oil...

Page 153: ...e lifting side of the vehicle in line with the middle of the upper frame Then perform the following 1 Adjust the comparator to 0 mm or 0 inch for refer ence 2 Slowly lift the rear upper frame until th...

Page 154: ...back under the rear edge of the dump body When taking into consideration the distance between the center of the slewing bearing and one of the rear corner of the upper frame the acceptable play must...

Page 155: ...Do not modify the cab and its attaching hardware in any way WARNING Crushing hazard Attaching a structure or equipment to the cab could change its weight and resistance to impact resulting in serious...

Page 156: ...hose last WARNING High pressure oil Oil escaping under pressure can penetrate skin and cause severe injuries Release pressure and use protective clothing or equipment before servicing the hydraulic h...

Page 157: ...elease button Rotate the prism lens and pull up to remove it Figure 247 1 Lens release button 2 Prism lens 0274670232 0274670233 1 2 Figure 248 1 Bulb Pull out the burned bulb When installing a new bu...

Page 158: ...all the new bulb in position Re position the holding wires and re install the front part of the housing 0274670229 0274670230 Directional light The light bulbs of the directional light can be replaced...

Page 159: ...of the housing 0274670259 REPLACING THE CAB AIR FILTERS One of the cab air filters is located outside the cab for ward of the exterior door latch The other filter is located inside the cab behind the...

Page 160: ...0033 1 FRONT AND REAR WIPER INSPECTION Inspect the front and rear rubber wiper blades and general wiper assemblies Replace worn blade if assembly is in good condition Replace the complete unit if dama...

Page 161: ...in operation WARNING Accident hazard The emergency drive module does not provide the same precision as the steering wheel The operator could lose control of the vehicle which may result in severe inju...

Page 162: ...er controls the right track Return the vehicle to base by the shortest route NOTE When driving with the emergency drive mod ule the steering wheel the transmission lever the engine speed knob and the...

Page 163: ...secured with the safety rod a mechanical failure could lower the dump body and cause severe injuries or death Always secure the dump body with the safety rod before working under it WARNING Crush haza...

Page 164: ...Figure 263 Lubrication point of the dump body cylinder upper hands one fitting for both cylinder hands Figure 264 Lubrication point of the dump body cylinder lower hand one left one right 0275640077...

Page 165: ...Planetaries are disengaged Brake valve is disconnected Left armrest is still in the raised position Track will not tension upon engine start Hydraulic track tensioner button is disengaged Plugs on te...

Page 166: ...ue or problem on the aftertreatment unit Engine runs on RPM preset Engine shutdown controlled shutdown by software NOTE Due to changes in emissions legislation Tier 4 some emissions critical diagnosti...

Page 167: ...maintenance manual 167 178 FASTENER TORQUE CHART The following chart provides a general guideline on the torque to apply to the bolts and nuts on the vehicle Refer to the Maintenance training manual...

Page 168: ...Panther T14R Operation and maintenance manual MISCELLANEOUS MAINTENANCE 168 178...

Page 169: ...ne coolant level check radiators and oil cooler for leaks Check engine radiator oil cooler and grills for dirt and debris Clean if required PUMP DRIVE Check oil level HYDRAULIC HYDROSTATIC Check oil l...

Page 170: ...es severe environmental factors such as altitude high ambient temperatures dirty air etc severe operating conditions such as frequent cold starts low quality fuel hot shut downs etc improper maintenan...

Page 171: ...le FUEL Tier 4 engine Change filter cartridge in fuel filter water separator Change filter cartridge in the secondary fuel filter Change in line filter COOLING Change engine coolant Check hydrostatic...

Page 172: ...nesses SWING SYSTEM Change the oil of the gearbox and brake First 100 hrs then yearly Check the backlash of the slewing bearing Check the clearance of the slewing bearing Check pinion grease level Add...

Page 173: ...umulation of rust The following storage procedure is recommended Clean vehicle thoroughly including the tracks If possible park the vehicle where water accumula tion in the dump body if equipped will...

Page 174: ...d or barrels must be clearly labelled and weather proofed with the following information Nature of hazard Name and description of contents Hazard category and numbers Consigner name address and dept D...

Page 175: ...er Normen EN 474 1 Diese Erkl rung bezieht sich nur auf die Maschine in dem Zustand in dem sie in Verkehr gebracht wurde vom Endnutzer nachtr glich angebrachte Teile und oder nachtr glich vorgenommene...

Page 176: ...Control ECM Electronic Control Module ELC Extended Life Coolant EPA Environmental Protection Agency EU European Union FMI Failure Mode Identifier FOPS Falling Object Protective Structure GVWR Gross V...

Page 177: ...LANT 129 ENGINE START 87 F FOPS 21 FUEL 69 FUEL FILTERS 131 FUSES IN THE CAB 146 J JOYSTICK 30 L LATERAL CONSOLE 33 LCD DISPLAY 41 LIGHT BULBS 156 LUBRICATION 164 M MAINTENANCE 121 O OVERHEAD CONSOLE...

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