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Primary Mover

Mandeville, LA

Page 6

SAFETY PRECAUTIONS

Installing or operating this hoist without first understanding proper installation and opera

-

tion procedures could lead to serious injury or death.  Always read and fully understand 

all installation and operation manuals before installing or operating this equipment. Con-

tact Primary Mover with any questions.

WARNING

!

  Overloading a trailer could cause vehicle or trailer component damage 

resulting in injury or death.  NEVER exceed the gross vehicle weight (GVW) or gross 

axle weight (GAW) rating of the trailer or your vehicle.

WARNING

!

  Damage to brake lines during manufacturing and installation of the hoist, 

as well as installing any hardware (bolts, nuts, brackets) in a way that they may rub 

and damage the brake system, could lead to brake failure. This can cause an accident 

that could cause injury or death.  ALWAYS take adequate steps to prevent brake sys

-

tem damage during installation of the hoist, and take precaution to ensure that installed 

equipment does not interfere with brake system.

WARNING

!

  Malfunctioning equipment could cause property damage, injury or death. 

ALWAYS have faulty equipment repaired before continuing use.  Consult the trailer 

manufacturer if required. 

WARNING

!

  Welding, oxy-fuel cutting, or grinding could cause fuel to ignite. This 

could lead to injury or death.  ALWAYS take adequate steps to avoid the ignition of fuel 

from fuel tanks when welding, oxy-fuel cutting, and/or grinding during installation.

Heat from the vehicles exhaust system could cause hydraulic component failure. This 

could lead to a fire that can lead to injury or death.  ALWAYS install equipment in loca

-

tions where the exhaust system heat will not damage any components critical to opera-

tion.

WARNING

!

  Never attempt to jerk or shock the trailer body with the body raised to 

remove a stuck load.  Jerking or shocking the trailer in this position can cause dam-

age that could result in injury or even death.  NEVER drive forward or reward and stop 

quickly to “un-stick” the load.  If load is stuck, lower trailer body and free load. 

Summary of Contents for PCK-3530-2DP

Page 1: ...ect Push Models PCK 3530 DP PCK 3530 2DP PCK 530 DP PCK 530 2DP Operator s Manual and Installation Instructions Primary Mover 68361 Commercial Way S Ste 7A Mandeville LA 70471 985 888 6554 April 20 20...

Page 2: ...9 PARTS INCLUDED IN PCK 530 2DP KIT 10 SAFETY ARM INSTALLATION AND USE 11 SINGLE HINGE INSTALLATION AND LUBRICATION 13 DUAL HINGE INSTALLATION AND LUBRICATION 14 CYLINDER LOCATION ON TRAILER 15 SINGLE...

Page 3: ...MANUAL BEFORE ATTEMPTING TO INSTALL ANY COMPONENT CONTAINED IN THE HOIST KIT This manual should be kept at all times with the trailer jack hoist or other equip ment or device s with which this Primar...

Page 4: ...lowing conditions are met the standard warranty will be extended as stated below if 1 the hydraulic oil is purchased from Premium Supply and 2 all single acting circuits are plumbed with a hy draulic...

Page 5: ...ich if not avoided WILL result in property damage death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in property damage death or serious inju...

Page 6: ...ation of the hoist and take precaution to ensure that installed equipment does not interfere with brake system WARNING Malfunctioning equipment could cause property damage injury or death ALWAYS have...

Page 7: ...Hydraulic Power Unit HPU Double Acting Two Hinges Styles Vary Safety Arm 3 5 x 30 cylinder Safety Arm Cup Safety Arm Storage Bracket Rubber Battery Strap Hydraulic Hose Between HPU and Cylinder Hydrau...

Page 8: ...Hydraulic Power Unit HPU Double Acting Four Hinges Styles Vary Safety Arm 5 x 30 cylinder Safety Arm Cup Safety Arm Storage Bracket Rubber Battery Strap Hydraulic Hose Between HPU and Cylinder Hydraul...

Page 9: ...raulic Power Unit HPU Double Acting Four Hinges Styles Vary Safety Arm Two 3 5 x 30 cylinder Safety Arm Cup Safety Arm Storage Bracket Rubber Battery Strap Hydraulic Hose Between HPU and Cylinder Hydr...

Page 10: ...draulic Power Unit HPU Double Acting Four Hinges Styles Vary Safety Arm Two 5 x 30 cylinder Safety Arm Cup Safety Arm Storage Bracket Rubber Battery Strap Hydraulic Hose Between HPU and Cylinder Hydra...

Page 11: ...at base of arm 4 SLOWLY lower the hoist and body until the cup contacts the vertical facing arm 5 Reverse the above procedure to place arm back in its hanger for transport be sure to lower hoist to f...

Page 12: ...Primary Mover Mandeville LA Page 12 Weld along this edge Safety Arm Weld along this edge Weld along this edge Safety arm in storage position Cup for Safety Arm...

Page 13: ...AND LUBRICATION NOTE Style of hinge could vary from that shown Mount hinge so pad of hinge is level with trailer frame Center hinge on support and weld hinge to support at all contact surfaces small h...

Page 14: ...Primary Mover Mandeville LA Page 14 DUAL HINGE INSTALLATION AND LUBRICATION Mount hinges so pad of hinge is level with trailer frame Lubricate the joint with EP3 grease every 6 months...

Page 15: ...mension centerline of pins Maximum Dump Angle 2 M Dimension 25 125 30 110 35 99 40 91 45 86 50 79 The PCK 3530 DP cylinder is capable of 31 000 lbs of push and the PCK 530 DP cylinder is capable of 63...

Page 16: ...Primary Mover Mandeville LA Page 16...

Page 17: ...here is no restriction or issue concerning flow before operation Consult Primary Mover if you are unsure about the limits capacities and or tolerances of your hydraulic system WARNING Adjusting the hy...

Page 18: ...Rate 2 GPM Port Maximum Pressure For Raising Portion of Cycle 3200 PSI A Maximum Pressure For Lowering portion of Cycle 1500 PSI B Item Qty Part Number Description 1 2 6801 06 06 FG Fitting 6 SAE Male...

Page 19: ...Cycle 1500 PSI B Item Qty Part Number Description 1 2 6FJ 9017 6FJ 120 Hose Assy 120 x 3 8 Hyd 4000 Psi 2 4 6FJ 9017 6FJ 48 Hose Assy 48 x 3 8 Hyd 4000 Psi 3 1 2404 06 08 Fitting NPT Male x 6 JIC Mal...

Page 20: ...in turn can lead to property damage personal injury or death ALWAYS disconnect the battery prior to installing servicing or repairing power unit Mount battery in a weather tight enclosure on the trail...

Page 21: ...5 0 10 12 4 3 3 8 10 18 4 9 4 3 10 24 5 8 5 0 12 12 3 5 3 0 12 18 3 8 3 3 12 24 4 4 3 8 14 12 2 9 2 5 14 18 3 1 2 7 14 24 3 5 3 0 16 12 2 5 2 1 16 18 2 7 2 3 16 24 2 9 2 5 A B Capacities are based on...

Page 22: ...10 0 10 12 8 6 7 6 10 18 9 8 8 6 10 24 11 6 10 0 12 12 7 0 6 0 12 18 7 6 6 6 12 24 8 8 7 6 14 12 5 8 5 0 14 18 6 2 5 4 14 24 7 0 6 0 16 12 5 0 4 2 16 18 5 4 4 6 16 24 5 8 5 0 A B Capacities are based...

Page 23: ...18 10 2 8 8 10 24 11 8 10 2 12 12 7 1 6 1 12 18 7 9 6 8 12 24 8 8 7 7 14 12 5 9 5 1 14 18 6 4 5 6 14 24 7 1 6 1 16 12 5 0 4 3 16 18 5 4 4 7 16 24 5 9 5 1 A B Capacities are based on the following 1 Wa...

Page 24: ...17 6 10 24 23 6 20 4 12 12 14 2 12 2 12 18 15 8 13 6 12 24 17 6 14 4 14 12 11 8 10 2 14 18 12 8 11 2 14 24 14 2 12 2 16 12 10 0 8 6 16 18 10 8 9 4 16 24 11 8 10 2 A B Capacities are based on the foll...

Page 25: ...Stays On Cylinder Won t Retract Motor Under Load Low Battery Voltage o o o o o o Poor Ground Condition o o o o o o Check Hand Control o o o Debris in Load Holding Valve o Coil Not Energizing o o o o o...

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