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Presto Lifts

PPS2200-101AS,125AS,150AS Manual

Replacement Parts - 

When parts or components are replaced, they shall be replaced with parts 

or components approved by the original manufacturer.

Maintenance Training

 - The user shall ensure only qualified personnel inspect and maintain the 

machine in accordance with the manufacturers recommendations.

Operator Training

 - An owner/user, who directs or authorizes an individual to operate the 

machine shall ensure that the individual has been:

1.  Trained in accordance with the manufacturer’s operating manual.
2.  Made aware of the responsibilities of operators as outlined in section 1.4 of this manual.
3.  Retrained, if necessary, based on the owners/user’s observation and evaluation of the 

operator.

Modifications

 and additions shall not be performed without the manufacturer’s prior written 

approval. Where such authorization is granted, capacity, operation, and maintenance instruction 

plates, tags, or decals shall be changed accordingly.

1.2    Responsibilities of Operators

Basic Principles

 - Operators shall apply sound principles of safety and good judgment in 

the application and operation of the machine with consideration given to its intended use 

and expected operating environment. Since the operator is in direct control of the machine, 

conformance with good safety practices is the responsibility of the operator. The operator shall 

make decisions on the use and operation with due consideration for the fact that his or her own 

safety as well as the safety of other personnel on or near the machine is dependent on those 

decisions.

General Training

 - Only personnel who have received general instructions regarding the 

inspection, application and operation of machine, including recognition and avoidance of hazards 

associated with their operation, shall operate the machine. Such topics covered shall include, but 

not necessarily be limited to, the following issues and requirements:

1.  A pre-start inspection
2.  Responsibilities associated with problems or malfunctions affecting the operation of the 

machine.

3.  Factors affecting stability
4.  The purpose of placards and decals
5.  Workplace inspection
6.  Safety rules and regulations
7.  Authorization to operate
8.  Operator warnings and instructions
9. 

Actual operation of the machine. Under the direction of a qualified person, the trainee shall 

operate the machine for a sufficient period of time to demonstrate proficiency in actual 

operation of the machine.

Pre-start Inspection -

 Before use each day or at the beginning of each shift, the machine shall be 

given a visual inspection and functional test including but not limited to the following:

1.  Operating and emergency controls
2.  Safety devices
3.  Hydraulic system leaks

Summary of Contents for PowerStak PPS2200-101AS

Page 1: ...Commerce Way Norton MA 02766 Phone 800 343 9322 Fax 888 788 6496 www PrestoLifts com Email service prestolifts com Model Serial Number __________________________ Date placed in service _______________...

Page 2: ...From Pallet 12 4 4 Preparation For Use 12 5 Operation 13 5 1 To Raise and Lower 13 5 2 Travel Function 13 5 3 Turtle Speed Travel 13 5 4 Electric Brake 14 5 5 Reversing Safety 14 5 6 Horn 14 6 Mainte...

Page 3: ...visit www 65Warnings ca gov This label part 10095524 is required by California law For more information visit www P65Warnings ca gov 15 Hydraulic Power Unit 26 16 Hydraulic Schematic 27 17 Control Pan...

Page 4: ...e unit is not powered can lead to damage and or breakage 1 1 Responsibilities of Owner and Users Basic Principles Owners users shall apply sound principles of safety training inspection maintenance an...

Page 5: ...ct control of the machine conformance with good safety practices is the responsibility of the operator The operator shall make decisions on the use and operation with due consideration for the fact th...

Page 6: ...ed and access gates or openings shall be secured per the manufacturer s instructions If applicable 2 Distribution of load The load and its distribution on the platform shall be in accordance with the...

Page 7: ...accordance with OSHA standard 1910 178 29QFR 7 1 06 before being permitted to operate this machine 2 1 Safety Alert Symbols A symbol that indicates a hazard It is composed of an equilateral triangle s...

Page 8: ...injury When servicing the unit 1 Key should be in OFF position 2 E stop should be depressed 3 Disconnect the batteries at the terminals Do not perform any repair work on lifts if there is a load on t...

Page 9: ...railers are chocked Travel with the load or forks close to the ground Watch for overhead obstructions Perform all stacker movements smoothly and at a speed that will give you time to react in an emerg...

Page 10: ...T R A P N O I T P I R C S E D M U Y T Q 11 1 EA LD DCL 1 50X3 00 READ AND FULLY UNDERSTA 10082709 10 1 EA LD DCL 3 00X3 00 NOTICE BATTERY DISCHARG 10085658 9 1 EA LD DCL 3 00X3 50 NOTICE THIS MACHINE...

Page 11: ...d required straddle width dimension 2 inches greater than pallet width 1 on each side of the pallet or load up to a maximum of 50 inches inside width 3 Be sure to fully loosen all bolts before moving...

Page 12: ...ng into consideration the center of gravity of the unit If you choose to pick the unit with an overhead hoist use a nylon sling and hoist with a minimum of 2 000 lb capacity The nylon sling will not d...

Page 13: ...stacker runs in the reverse direction Always make sure the stacker clears any obstruction when traveling and that your path of travel is clear of people Never carry loads above the loading capacity o...

Page 14: ...tor s body the stacker will automatically reverse direction and travel away from the operator When the reversing safety bar comes in contact with your body during operation immediately release your ha...

Page 15: ...pen flame near batteries At temperatures around freezing point battery capacity is reduced by 30 The battery terminals connections and wiring should be clean and free of corrosion When cleaning any of...

Page 16: ...fy the brake works correctly Inspect all electrical wiring for loose connections or damage Verify all precautionary labeling is in place and legible 6 3 2 Monthly Maintenance Clean battery terminals a...

Page 17: ...me plate When you are ordering parts for a cylinder also include the cylinder number This is stamped on the base of the cylinder housing To order replacement parts please call the Parts Department See...

Page 18: ...re caused by Pressure relief valve needs adjustment Pump check valve stuck open Faulty solenoid valve Faulty wiring from lift switch to solenoid Faulty lift contactor Defective control circuit fuse Ch...

Page 19: ...over 1 2 Load Wheel 2 14 Straddle Leg R H 1 3 Bearing 4 15 Cover 1 4 Spindle 2 16 Top Cover 1 5 Bolt 4 17 Stacker Body Assy 1 6 Straddle Leg L H 1 18 Bolt 14 7 Nut 10 19 Caster Wheel Assy 1 8 Bolt 10...

Page 20: ...Item Description Qty Item Description Qty 1 Horn Button 1 8 Top Cover 1 2 Knob 2 9 Accelerator Assembly 1 3 Bearing 2 10 Snap Ring 2 4 Belly Switch 1 11 Base 1 5 Spring 1 12 Hexagon socket Screw 2 6...

Page 21: ...1 12 Fixing Board Drive Wheel 1 13 Bolt 2 14 Collar Spindle 2 15 Lock Nut 1 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1 20 Nut 1 21 Cover Spindle 1 22 Screw 2 23 Spring W...

Page 22: ...7 Baffle Ring 1 8 Electromagnetic Braker 1 9 Bearing 1 10 Key 2 11 Baffle Ring 1 12 Gear Small 1 13 Screw 4 14 Flange 1 15 Screw 3 16 Bearing 1 17 Seal 1 18 Ring Gear 1 19 Wheel 1 19A Drive Wheel Bla...

Page 23: ...23 Presto Lifts PPS2200 101AS 125AS 150AS Manual 12 Carriage Assembly...

Page 24: ...24 Presto Lifts PPS2200 101AS 125AS 150AS Manual 13 Mast Assembly...

Page 25: ...25 Presto Lifts PPS2200 101AS 125AS 150AS Manual 14 Hydraulic System HYDRAULIC SYSTEM Item Description Qty 1 Screw 2 2 Washer 2 3 Hydraulic Assy 1 4 L Adaptor 1 5 O Ring 1 6 Oil Hose 1 7 Adaptor 1...

Page 26: ...lve 1 1C Unilateral Valve 1 2 Throttle Valve 1 3 DC Hydraulic Valve 1 4A Screw Plug Metal 1 4B Screw Plug Plastic 1 5 Coupling 1 6 HPU DC Motor 1 7 O Ring 1 8 Gear Pump 1 8C Bolt With Spring Wash 2 9...

Page 27: ...27 Presto Lifts PPS2200 101AS 125AS 150AS Manual 16 Hydraulic Schematic...

Page 28: ...28 Presto Lifts PPS2200 101AS 125AS 150AS Manual 17 Control Panel CONTROL PANEL Item Description Qty 1 Controller 1 2 Fuse 1 3 Fuse 1 4 Travel Contactor 1 5 Lifting Contactor 1...

Page 29: ...29 Presto Lifts PPS2200 101AS 125AS 150AS Manual 18 Electrical Schematic...

Page 30: ...l 19 Battery Connection 12V DC BATTERY 12V DC BATTERY B CHARGER BATTERY CHARGER CONNECTING BATTERY BATTERY CHARGER 120 VAC 24 VOLT SYSTEM 1 NEGATIVE CABLE B POSITIVE CABLE 2 B CABLE BATTERY MAIN POSIT...

Page 31: ...of California s Proposition 65 Presto makes no warranty or representation with respect to the compliance of any product with other State or local safety or product standard codes and any failure to co...

Page 32: ...f Stacker loose or broken parts oil dangling wires dents cracked covers etc 6 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers loose or disconnected chains...

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