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PAGE 14 OF 31 

0218 IH-3937

S E C T I O N  6

MAINTENANCE

Operation of Presto Power Stak is very simple — as is 

their construction.  They require very little maintenance.  

Reasonable care will result in excellent trouble-free 

performance. The Power Stak is designed for one-man 

operation and ease of performance.

• 

Grease floor wheels and casters at least once 

a month  

• 

Use only Hydraulic Oil AW32 or Dextron III 

in the  hydraulic system.  

• 

Do not 

overload your lift.

• 

Check brakes, steering mechanisms and con-

trols before each use.

A.  

WEEKLY OPERATIONS      

MAINTENANCE

 

CHECKS:

DAMAGE: 

Check for bent, dented, worn or broken 

parts.

LIFT SYSTEM:

 Check to assure that there is no bind-

ing or excessive play in the forks. Check for quiet and 

smooth operation of the lift cylinder. Check all moving 

parts and linkage.

LEAKS: 

Check hydraulic system for leaks and hydru-

alic oil level.

WHEELS AND CASTERS:

 Check for wear and that 

they are turning smoothly.

LIFT CHAINS:

 Check to see that they are in place 

and not loose.

FORKS:

 Check that they are not bent or cracked.

BRAKE:

 Ensure the brake works properly.

CABLES; WIRES:

 Check that there are no loose 

cables or wires.

LABELS:

 Ensure all precautionary labels and guards 

are in place.

B.  

MONTHLY OPERATIONS      

MAINTENANCE

 

CHECKS:

1.  Battery (maintenance free)

A.  Clean terminals.

B.  Clean battery compartment area if there are 

signs of corrosion.

 

2.  Hydraulic System

A.  Clean and inspect hydraulic cylinder.

B.  Lubricate chain with a rust inhibitive lubricant 

(light machine oil).    

C.  Check chain tension.  It should be even on both 

chains.  The chain should be tight enough so 

that it does not come off of the roller assembly.

3.  Frame Assembly

A.  Clean and lubricate all roller bearings, cam 

followers and all moving parts.

B.  Clean and inspect all welds.

C.  Check wheels for wear and damage.

D.  Inspect nameplate for legibility.  Place the 

serial and model number shown on the name-

plate on the cover of the manual for future 

reference.

4.  Electrical

A.  Check batteries, motors, controllers, limit 

switches, electrical conductors and connec-

tions.

CAUTION:

DO NOT USE LIFT IF IT IS NOT 

OPERATING PROPERLY,

OR APPEARS UNSAFE IN ANY WAY!

PRESTO OWNER’S MANUAL        

 Page 14

          POWER STAK  

Summary of Contents for PowerStack PPS2200-125AS

Page 1: ...____________________________ Serial ____________________________________________ Date Placed in Service _____________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT SEPT 2015 This manual...

Page 2: ...be accompanied with an RGA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not cover labor expense for removal or r...

Page 3: ...Battery 13 B Charging the battery 13 C Warnings and Battery Info 13 D Battery maintenance 13 E Charger Operations 13 S E C T I O N 6 Maintenance 14 A Weekly Operations Maintenance Checks 14 B Monthly...

Page 4: ...DLE LEGS NOTE STRADDLE LEGS MUST BE ADJUSTED IN ACCORDANCE WITH THIS PROCEDURE 1 PowerStak unit located on flat clean uniform surface unloaded forks raised a minimum of 1 off the floor 2 Determine the...

Page 5: ...FTS FOR FURTHER INSTRUCTIONS The battery operated stackers are designed for in plant non hazardous locations only They can be used in a 8 or larger aisle These units are not for personnel lifting WARN...

Page 6: ...d personnel and authorized personnel shall be permitted to operate PowerStak Before Operation Before using the device the operator shall have Read and or had explained and understood the manufacturer...

Page 7: ...instructions or precautions are not followed Below are the symbols and signal words along with their definitions referenced from ANSI Z535 4 Product Safety Signs and Labels Safety Alert Symbols These...

Page 8: ...lert to the area around you and watch where you are walking Be careful that you don t get pinned or crushed between the stacker and a fixed object such as a wall or post Watch your hands and feet A fo...

Page 9: ...gh wire to the key switch to allow the panel to be set aside Inspect for any bent or damaged parts B REMOVING FROM PALLET PowerStak is shipped out on a pallet or skid Prior to removing the unit from t...

Page 10: ...ting the butterfly towards the operator the stacker runs in the reverse direction Always make sure the stacker clears any obstruction when traveling and that your path of travel is clear of people Nev...

Page 11: ...The reversing safety bar will automatically resume to its original position after being activated Horn As standard equipment a horn that is located on the top of the handle AUTHORIZED OPERATORS SHOULD...

Page 12: ...cker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers loose or disconnected chains loos...

Page 13: ...ield or other suitable protective eyewear Read understand and fol low all battery and battery manufacturer s specific pre cautions while working with and or charging batteries D BATTERY MAINTENANCE To...

Page 14: ...not loose FORKS Check that they are not bent or cracked BRAKE Ensure the brake works properly CABLES WIRES Check that there are no loose cables or wires LABELS Ensure all precautionary labels and gua...

Page 15: ...raulic pressure caused by Pressure relief valve needs adjustment Pump check valve stuck open Faulty solenoid valve Faulty wiring from lift switch to solenoid Faulty lift contactor Defective control ci...

Page 16: ...eg LH 1 7 Nut 10 8 Bolt 10 9 Bolt 2 10 Seat 1 11 Drive Wheel Cover 1 12 Rear Cover 1 Item Description Qty 13 Screen 1 14 Straddle Leg RH 1 15 Screen 1 16 Top Cover 1 17 Stacker Body Assembly 1 18 Scre...

Page 17: ...3 Running Switch 1 4 Emergency Reverse Switch 1 5 Horn Button 1 Figure 3 Control Pod Item Description Qty 1 Lifting Switch 2 2 Lowering Switch 2 3 Butterfly Switch 1 4 Belly Button Stop Switch 1 5 Ho...

Page 18: ...xing Board 1 13 Bolt 2 14 Collar Spindle 2 15 Lock Nut 1 Item Description Qty 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1 20 Nut 1 21 Spindle Cover 1 22 Screw 2 23 Spring...

Page 19: ...g 2 7 C Clip 1 8 Electric Brake 1 9 Bearing 1 10 Key 2 11 C Clip 1 12 Gear 1 13 Screw 4 14 Flange 1 Item Description Qty 15 Screw 3 16 Bearing 1 17 Seal 1 18 Ring Gear 1 19 Wheel 1 20 C Clip 1 21 Seal...

Page 20: ...Item Description Qty 1 Block 4 2 Roller 4 3 Washer 4 4 Bolt 4 5 Fixed Pin Chain 1 6 Load Bracket Assembly 1 7 Snap Ring 2 8 Feed Shaft 1 9 Bolt 2 10 Nut 2 11 Fork Assembly 2 12 Cotter Pin 2 13 Nut 4 P...

Page 21: ...Description Qty 13 Spring Pin 2 14 Chain Wheel Cover 1 15 Bolt 1 16 Spring Washer 1 17 Washer 1 18 Chain Wheel 2 19 Snap Ring 2 20 Chain Wheel Seat 1 21 Rubber Spacer 1 22 Lift Cylinder 1 23 Bolt 2 24...

Page 22: ...Plastic 1 12A Bolt Spring Washer 4 12B Cover Oil Tank 1 STACKER BODY COMPONENTS PPS2200 62NFO 21 Item Description Qty Item Description Qty 1A Valve Block 1 6C Bolt Spring Washer 2 1B Relief Valve 1 7...

Page 23: ...embly 1 4 L Adaptor 1 5 O ring 1 6 Oil Hose 1 7 Adaptor 1 HYDRAULIC SYSTEM PPS2200 62NAS Item Description Qty 1 Screw 2 2 Washer 2 3 Hydraulic Assembly 1 4 L Adaptor 1 5 O ring 1 6 Oil Hose 1 7 Adapto...

Page 24: ...PAGE 24 OF 31 0218 IH 3937 Figure 10 Hydraulic Schematic PRESTO OWNER S MANUAL Page 24 POWER STAK PPS2200 125AS...

Page 25: ...Qty 1 Controller 1 2 Fuse 1 3 Fuse 1 4 Travel Contactor 1 5 Lifting Contactor 1 Item Description Qty 1 Controller 1 2 Fuse 1 3 Fuse 1 4 Travel Contactor 1 5 Lifting Contactor 1 Figure 11 Control Pane...

Page 26: ...PAGE 26 OF 31 0218 IH 3937 Figure 12a Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series PRESTO OWNER S MANUAL Page 26 POWER STAK PPS2200 125AS...

Page 27: ...PAGE 27 OF 31 0218 IH 3937 Figure 12b Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series PRESTO OWNER S MANUAL Page 27 POWER STAK PPS2200 125AS...

Page 28: ...NO UNLESS OTHERWISE 80006 5 0 00 LB 1 1 DIMENSIONS ARE IN LIMITED TO WRITTEN AGREEMENT DR PowerStak TITLE SIZE CK A DWG NO FRACTIONS 1 XXX 005 XX 01 ANGLES 3RD ANGLE v 14 B CHARGER BATTERY CHARGER CON...

Page 29: ...O ANSI ITSDF B 10040297 4 1 EA BK LD DCL 12 00X3 00 PRESTO ALPHA C155N 3 2 EA BK LD DCL 3 00X3 00 NO RIDERS 10039878 2 1 EA BK LD DCL 3 00X20 00 POWER STAK 10039877 1 1 EA BK LD DCL 2 25X8 50 WARNING...

Page 30: ...er cross support To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms FOB factory Returns only with the approval of our Parts Department...

Page 31: ...sue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All products shipped from our factory have passe...

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