Pressol 19 060 Operating Instructions Manual Download Page 21

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center. You must empty the internal circuits from the product first and wash and treat them.
CAUTION: Pumps containing aluminium parts or components coming into contact with the product 

cannot be used to pump III-trichloroethane, methylene chloride or solvents based on other halogena-

ted hydrocarbons: DANGER OF AN EXPLOSION CAUSED BY A CHEMICAL REACTION.
CAUTION:  The  pumps  cannot  pump  Acetylene,  Hydrogen,  Carbon disulfide.
CAUTION: The components of the pneumatic exchanger, including the shaft are made from materials 

that are not specifically resistant to chemical products. If the diaphragm should break, replace these 

elements completely if they have come into contact with the product.
CAUTION: The air-driven motor of the pump is self-lubricating and will not require any greasing. There-

fore avoid using lubricated and non-dried air.
WARNING:

 

•  Ascertain that no anomalous noise appears during service. If it is the case, stop the pump immedi-

ately. WARNING: ascertain that the fluid at the delivery side does not contain gas. Otherwise stop the 

pump immediately.
•  The Diaphragm (in contact with the product or the external ones) are highly subject to wear. Their 

duration is strongly affected by the conditions of use and by chemical and physical stress. Fields tests 

carried out on thousands of pumps with a head value from 0° to 18° C have shown that normal service 

life exceeds one hundred million cycles. However, in places at risk of explosion, the diaphragm must be 

disassembled and checked every 5 million cycles and replaced every 20 million cycles.
•  Periodic controls must be performed to ensure that there is no powder and/or deposits on the exter-

nal and internal surfaces of the pump and, if necessary, they must be cleaned with a damp cloth.
•  Removal of the silencer and the air supply fitting must be done when free from powder. Before rest-

arting the pump, ensure that no powder has entered the pneumatic distributor.
•  Always protect the site and the persons operating it from accidental failure by installing a protection 

guard to hold and collect any product leakage. Danger of serious injuries and damage to health and/or 

objects.

Only use original spare parts to replace worn parts.
Failure to comply with the above may give rise to risks for the operator, the technicians, the 

persons, the pump and/or the environment that cannot be ascribed to the manufacturer.

However five general elements are important:

A- all operations must be carried out by skilled personnel or monitored by qualified personnel as ap-

propriate to the specific case
B- put in place all necessary safety measures for personnel (when the pump is installed in places 

frequented more than occasionally) against splashes of leaking fluid due to accidental breakage and 

always during the conveying of possible fluid leakage towards collection tanks
C- wear acid-resistant clothing and protection whenever operating on the pump
D- make sure that the Intake and delivery valves are correctly closed during the disassembly
E- make sure that there is no power supply to the pneumatic circuit during the disassembly
Please note that it is very important to assemble systems with well-arranged, clearly identifiable and 

suitably equipped pipes with shut-off valves and compartments and passages which allow operators 

who must carry out inspections to confortably and effectively do so (as the pressure developed by the 

pump might cause failures to the system if its construction is defective or worn).

 

Operating Instructions Diaphragm Pumps

  

GB

  

Summary of Contents for 19 060

Page 1: ...81 555 932 A401 GB Operating Instructions Diaphragm Pumps 19 060 19 061 19 062...

Page 2: ...6 1 Transport __________________________________________________________________________14 6 2 Intended conditions of use____________________________________________________________14 6 3 Installation...

Page 3: ...a and information the abbreviation model and serial number of the pump must be quoted in all correspon dence Pump Model Pump Body Air Diaphragm Fluid Diaphragm Balls Ball Seats O ring Connection Versi...

Page 4: ...4 GB Operating Instructions Diaphragm Pumps 19 060 A B C D E H Q S T Weight Kg Min Max Temp 223 156 233 110 110 185 59 7 27 4 4 C 65 C 2 TECHNICAL DATA...

Page 5: ...I 316 Pump casing 2 11 AISI 316 POLISHED Pump casing 2 12 PP VTR Upper lower manifold 2 12 PVDF CF Upper lower manifold 2 12 PP CF Upper lower manifold 2 12 ALUMINIUM Upper lower manifold 2 12 AISI 31...

Page 6: ...M O ring lower 4 33 PTFE Gasket lower 4 33 EPDM O ring lower 4 41 NBR Internal O ring seat 4 41 FPM Internal O ring seat 4 41 PTFE Internal gasket seat 4 41 EPDM Internal O ring 4 46 AISI 304 Reinforc...

Page 7: ...7 19 061 A B C D E H Q S T Weight Kg Min Max Temp 265 175 245 108 175 189 50 9 29 6 5 4 C 65 C Operating Instructions Diaphragm Pumps GB...

Page 8: ...silencer 1 11 PP VTR Pump casing 2 11 PVDF CF Pump casing 2 11 PP CF Pump casing 2 11 ALUMINIUM Pump casing 2 11 AISI 316 Pump casing 2 11 AISI 316 POLISHED Pump casing 2 12 PP VTR Upper lower manifol...

Page 9: ...exchanger 1 31 NBR O ring silencer 1 32 NBR O ring 4 32 FPM O ring 4 32 EPDM O ring 4 32 PTFE O ring 4 33 NBR O ring 4 33 FPM O ring 4 33 PTFE O ring 4 33 EPDM O ring 4 41 NBR O ring 4 41 FPM O ring 4...

Page 10: ...10 19 062 A B C D E H Q S T Weight Kg Min Max Temp 370 222 370 157 238 294 69 9 39 15 4 C 65 C GB Operating Instructions Diaphragm Pumps...

Page 11: ...a FELT External silencer 1 10b FELT Internal silencer 1 11 PP VTR Pump casing 2 11 PVDF CF Pump casing 2 11 PP CF Pump casing 2 11 ALUMINIUM Pump casing 2 11 AISI 316 Pump casing 2 11 AISI 316 POLISHE...

Page 12: ...designed and manufactured for pumping fluids that are chemically compatible with the constructive materials of the pump The characteristics of the fluid pressure temperature chemical reactivity speci...

Page 13: ...e fluid towards the delivery circuit Simultaneously the opposite diaphragm B is in the intake phase since it is dragged by the shaft that connects it to the other diaphragm A under pressu re air prese...

Page 14: ...t for the machine operation and safety 6 2 STORAGE In case of long breaks before installation store in original boxes The boxes should be stored off the ground in a closed clean and dry environment In...

Page 15: ...aking Do not use pipes with nominal diameter smaller than the diameter of the pump connections For negative installations and or viscous fluids use pipes with greater diameter related to the nominal d...

Page 16: ...irrespective of any other body to which it is connected Lack of grounding or incorrect grounding will void the safety requiremenents and protection against the risk of explosion The pump during operat...

Page 17: ...rate the air supply which closes the 3 way valve in this way dischar ging residual pressure from the pneumatic system of the pump WARNING Never stop the pump by completely closing the suction and or d...

Page 18: ...ove the Diaphragm and the related backing plates If it would be necessary to disassemble the shaft remove one of the two Diaphragm on air side and then pull off the shaft Pneumatic distributor removal...

Page 19: ...on is strongly affected by the conditions of use and by chemical and physical stresses By tests carried out on thousands of pumps installed with head value from 0 to 18 C the ordinary life ex ceeds on...

Page 20: ...ds that may represent a health ha zard you must install suitable protection on the pump to contain collect and signal any spills DANGER OF POLLUTION CONTAMINATIONS INJURIES AND OR DEATH The pump must...

Page 21: ...and internal surfaces of the pump and if necessary they must be cleaned with a damp cloth Removal of the silencer and the air supply fitting must be done when free from powder Before rest arting the...

Page 22: ...pump itself Environmental conditions check Pumped fluid conditions check Inspections of start up stop devices Detection of malfunctions 8 3 OPERATORS FOR REPAIR work to be carried out by generic opera...

Page 23: ...but it does not pump The balls do not close Disassemble the manifolds and clean the seats or replace the balls and the seats Excessive intake height Reduce the intake height Too viscous fluid Install...

Page 24: ...ct the stop procedure 6 The pump does not deliver the flow rate indicated on the table The product intake pipe is not cor rectly connected Check Clogged pipes Check and clean Too viscous fluid Install...

Page 25: ...Pressol Schmierger te GmbH Parkstra e 7 93167 Falkenstein Germany Tel 49 9462 17 0 Fax 49 9462 17 208 info pressol com www pressol com...

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