Pressol 19 060 Operating Instructions Manual Download Page 16

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•   Ensure drainage of fluids which may come out of the pump.
•   Fasten the pump using all the available locking holes, the support points must be levelled.
•   Arrange for enough room around the pump for the movements of an operator.
•   Arrange for free space above the pump for lifting it.
•   Inform about the presence of aggressive fluids with suitable colored labels in accordance with the  

    related standard.
•   Do not install the pump (built with thermoplastic material) near heat sources.
•   Do not install the pump in places with risk of falling objects or fluids.
•   Do not install the pump close to fixed workplaces or visited areas.
•   Install additional protection shield, for the pump or for the persons as appropriate. If the diaphragm  

    breaks the fluid may enter into the pneumatic circuit and come out from the pump discharge port.
•   Install a spare equivalent pump connected in parallel.
•   The pump must always be electrically earthed.
•  If the pump is made from conductive materials and is suitable for flammable products, each pump  

   casing must be equipped with a suitable ear thing cable: DANGER OF EXPLOSION AND/OR FIRE.
WARNING:

 

•  The pumps must always be grounded irrespective of any other body to which it is connected. Lack of  

   grounding or incorrect grounding will void the safety requiremenents and protection against the  

   risk of explosion.
•  The pump during operation is under PRESSURE, check appropriately for hazardous conditions.

6.4 START UP
•   Check the correct execution of what is indicated in the INSTALLATION paragraph.
•   Check that the intake and delivery pipes of the hydraulic circuit are correctly connected.
•   Open the intake and delivery valves of the pump hydraulic pump circuit.
•   Open the 3-way valve of the air circuit.
•   Set the requested operation point requested for the pump: properly adjust the air pressure delivery  

    rate, with which the pump is supplied. With pressure values under 2 bar the pump may stall, with  

    pressure values above 7 bar it is possible that breakdowns and/or yields may occur with consequent  

    spillage of the pumped fluid.
•   For pumps with split manifold, the two pumped fluids must have the same viscosity value, very  

    different viscosity values may lead to stall problems and/or Diaphragm breaking.
•   Check that there are no anomalous vibrations or noise due to a too elastic support structure, unsui 

     table fastening or cavitation.
•   Stop the pump correctly after 2 hours of operation and check the tightening of all the bolts on the  

    pump.

GB

   

Operating Instructions Diaphragm Pumps

Summary of Contents for 19 060

Page 1: ...81 555 932 A401 GB Operating Instructions Diaphragm Pumps 19 060 19 061 19 062...

Page 2: ...6 1 Transport __________________________________________________________________________14 6 2 Intended conditions of use____________________________________________________________14 6 3 Installation...

Page 3: ...a and information the abbreviation model and serial number of the pump must be quoted in all correspon dence Pump Model Pump Body Air Diaphragm Fluid Diaphragm Balls Ball Seats O ring Connection Versi...

Page 4: ...4 GB Operating Instructions Diaphragm Pumps 19 060 A B C D E H Q S T Weight Kg Min Max Temp 223 156 233 110 110 185 59 7 27 4 4 C 65 C 2 TECHNICAL DATA...

Page 5: ...I 316 Pump casing 2 11 AISI 316 POLISHED Pump casing 2 12 PP VTR Upper lower manifold 2 12 PVDF CF Upper lower manifold 2 12 PP CF Upper lower manifold 2 12 ALUMINIUM Upper lower manifold 2 12 AISI 31...

Page 6: ...M O ring lower 4 33 PTFE Gasket lower 4 33 EPDM O ring lower 4 41 NBR Internal O ring seat 4 41 FPM Internal O ring seat 4 41 PTFE Internal gasket seat 4 41 EPDM Internal O ring 4 46 AISI 304 Reinforc...

Page 7: ...7 19 061 A B C D E H Q S T Weight Kg Min Max Temp 265 175 245 108 175 189 50 9 29 6 5 4 C 65 C Operating Instructions Diaphragm Pumps GB...

Page 8: ...silencer 1 11 PP VTR Pump casing 2 11 PVDF CF Pump casing 2 11 PP CF Pump casing 2 11 ALUMINIUM Pump casing 2 11 AISI 316 Pump casing 2 11 AISI 316 POLISHED Pump casing 2 12 PP VTR Upper lower manifol...

Page 9: ...exchanger 1 31 NBR O ring silencer 1 32 NBR O ring 4 32 FPM O ring 4 32 EPDM O ring 4 32 PTFE O ring 4 33 NBR O ring 4 33 FPM O ring 4 33 PTFE O ring 4 33 EPDM O ring 4 41 NBR O ring 4 41 FPM O ring 4...

Page 10: ...10 19 062 A B C D E H Q S T Weight Kg Min Max Temp 370 222 370 157 238 294 69 9 39 15 4 C 65 C GB Operating Instructions Diaphragm Pumps...

Page 11: ...a FELT External silencer 1 10b FELT Internal silencer 1 11 PP VTR Pump casing 2 11 PVDF CF Pump casing 2 11 PP CF Pump casing 2 11 ALUMINIUM Pump casing 2 11 AISI 316 Pump casing 2 11 AISI 316 POLISHE...

Page 12: ...designed and manufactured for pumping fluids that are chemically compatible with the constructive materials of the pump The characteristics of the fluid pressure temperature chemical reactivity speci...

Page 13: ...e fluid towards the delivery circuit Simultaneously the opposite diaphragm B is in the intake phase since it is dragged by the shaft that connects it to the other diaphragm A under pressu re air prese...

Page 14: ...t for the machine operation and safety 6 2 STORAGE In case of long breaks before installation store in original boxes The boxes should be stored off the ground in a closed clean and dry environment In...

Page 15: ...aking Do not use pipes with nominal diameter smaller than the diameter of the pump connections For negative installations and or viscous fluids use pipes with greater diameter related to the nominal d...

Page 16: ...irrespective of any other body to which it is connected Lack of grounding or incorrect grounding will void the safety requiremenents and protection against the risk of explosion The pump during operat...

Page 17: ...rate the air supply which closes the 3 way valve in this way dischar ging residual pressure from the pneumatic system of the pump WARNING Never stop the pump by completely closing the suction and or d...

Page 18: ...ove the Diaphragm and the related backing plates If it would be necessary to disassemble the shaft remove one of the two Diaphragm on air side and then pull off the shaft Pneumatic distributor removal...

Page 19: ...on is strongly affected by the conditions of use and by chemical and physical stresses By tests carried out on thousands of pumps installed with head value from 0 to 18 C the ordinary life ex ceeds on...

Page 20: ...ds that may represent a health ha zard you must install suitable protection on the pump to contain collect and signal any spills DANGER OF POLLUTION CONTAMINATIONS INJURIES AND OR DEATH The pump must...

Page 21: ...and internal surfaces of the pump and if necessary they must be cleaned with a damp cloth Removal of the silencer and the air supply fitting must be done when free from powder Before rest arting the...

Page 22: ...pump itself Environmental conditions check Pumped fluid conditions check Inspections of start up stop devices Detection of malfunctions 8 3 OPERATORS FOR REPAIR work to be carried out by generic opera...

Page 23: ...but it does not pump The balls do not close Disassemble the manifolds and clean the seats or replace the balls and the seats Excessive intake height Reduce the intake height Too viscous fluid Install...

Page 24: ...ct the stop procedure 6 The pump does not deliver the flow rate indicated on the table The product intake pipe is not cor rectly connected Check Clogged pipes Check and clean Too viscous fluid Install...

Page 25: ...Pressol Schmierger te GmbH Parkstra e 7 93167 Falkenstein Germany Tel 49 9462 17 0 Fax 49 9462 17 208 info pressol com www pressol com...

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