prepmaster STI-2807 Operating Manual Download Page 20

STI-2807 | STI-2817LP

Operating Manual

18

3.8 Electric 

Motor

The power plant of the Prep/Master

®

 STI-2807 grinder is the electric motor. The 

motor is responsible for turning the gears which turn the abrasive tools on the 
floor. The motor is controlled exclusively by the Variable Speed Drive which inputs 
specific power to generate a given RPM.

3.9 Cutting 

Area

The area inside the stainless steel shroud and directly beneath the gear deck is the cutting 
area. This is the area in which the tools turn to produce the grinding action. It is also the area 
that keeps the dust from grinding contained and subsequently evacuated through the dust 
collection ports.

3.10 

Couplers & Tool Plates / Stone Holders

The grinder is outfitted with couplers and tool plates OR stone holders. The couplers attach 
to the tool plates and provide flex for smooth operation of the diamond tools. The tool plate/
stone holder holds the tools in place for the grinding application.

3.11 

Variable Speed Drive

The variable speed drive is responsible for monitoring incoming power as well as 
changing the electronic frequency to allow the motor to run at different speeds. 
This unit is a closed panel that is intended to be operated only with the keypad.

3.12 Tool 

Change

In order to change the tools, the operator must first ensure that the grinder is switched off 
and disconnected from the electrical source. The operator should then place all the saddle 
weights provided in the weight holders on either side of the variable speed drive.* Then push 
machine down by the handle in a controlled manner until the grinder is resting on the top 
casters. The operator then loosens the attachment hardware holding the abrasive tools in 
place and re-installs with preferred abrasive tool.

* Machine must only be tilted back on firm, level surface. There is danger of machine falling if 
all weights are not used and surface is not level.

Summary of Contents for STI-2807

Page 1: ...Operating Manual STI 2807 STI 2817LP STI 2807 STI 2817LP...

Page 2: ...Substrate Technology Inc 1384 Bungalow Rd Morris IL 60450 USA 815 941 4800 815 941 4600 Fax www substratetechnology com 12 09...

Page 3: ...Transportation 19 5 0 Starting Up the Machine 20 6 0 Operation of the Machine 23 7 0 Maintenance 24 8 0 Troubleshooting Diagnostics 28 9 0 STI Reference Guide Procedures 30 Please note The following s...

Page 4: ...Type Designation 1 1 Rating Machine Prep Master Grinder Machine Types STI 2807 STI 2817LP Manufacturer Substrate Technology 1384 Bungalow Rd Morris IL 60450 USA 815 941 4800 www substratetechnology c...

Page 5: ...f wrong usage the user is responsible for all risks 1 5 Stand by Power Supply Generator If the Prep Master STI 2807 is operated using a generator the generator must be operated in accordance with the...

Page 6: ...nstructions must be followed as shown here Failure to do so may result in hazard to health or possible death 2 1 Explanation of Warnings and Symbols The following symbols are used in the operating ins...

Page 7: ...particular the chapter about Safety Instructions These have to be read before starting any work with the machine This particularly applies to incidental activities such as setting up the machine carry...

Page 8: ...3 Personnel Selection and Qualification Fundamental duties Only reliable personnel are allowed to work on the machine Only trained personnel can be used to operate the machine Note the statutory minim...

Page 9: ...the machine Fault must be rectified immediately Start up and switch off operations and control devices have to be handled in accordance with the Operating Instructions All persons in the proximity of...

Page 10: ...uctions For the machine to be shut off completely for repair or maintenance work the plug has to be disconnected in order to prevent the machine from being switched on accidentally The dust bin of a c...

Page 11: ...e with the safety regulations during operation and maintenance of safety devices supplied with the machine as well as the provision of appropriate additional safety devices 2 8 Electrical Engineering...

Page 12: ...ls for your work Damaged tools have to be repaired immediately or to be replaced Use during your work for your own safety the required safety equipment and safety clothes e g safety glasses safety sho...

Page 13: ...Maintenance 3 1 Operative Range The STI Prep Master STI 2807 STI 2817LP is a grinding machine with counter rotating heads that is used for preparation and polishing of horizontal surfaces Grinding th...

Page 14: ...STI 2807 STI 2817LP Operating Manual 12 3 3 STI 2807 Electric Model Exploded Diagram Part Numbers...

Page 15: ...ter Valve 109 2 2807 109 Handle Caster 110 2 2807 110 Main Caster 111 1 2807 111 Axle 112 2 2807 112 3 in Vacuum Hose 25 ft 113 1 2807 113 Rubber Dust Band 114 2 2807 114 Handle Grips 115 4 2807 115 R...

Page 16: ...STI 2807 STI 2817LP Operating Manual 14 3 4 STI 2817LP Propane Model Exploded Diagram Part Numbers...

Page 17: ...SIONER PULLEY 3 ASM 16 4 WEIGHT BASKET WEIGHT BASKET 17 3 NB049300 SCREW FLANGE 1 4 20 X 1 2 ZINC 18 1 MP345001 PLATE SPACER TENSIONER 19 1 MP344601 BRACKET ENGINE 20 1 MP344101 BRACKET WATER TANK DAS...

Page 18: ...NEL MOUNT 5 4 NB9510 NUT SPIN LOCK 10 24 6 1 MP246100 CABLE THROTTLE 62 7 1 MP344700 DECAL DASH PREP MASTER 8 1 MP345100 MODULE SAFE SENSE BASIC ASM 9 2 NB008600 SPACER NYLON 50 O D 25 I D 1 L 10 2 NB...

Page 19: ...o change the motor rotation To change back to previous rotation repeat the process Auto Man and Prog Run These buttons are used for drive diagnostics and programming and are not used Emergency Stop Bu...

Page 20: ...on of the diamond tools The tool plate stone holder holds the tools in place for the grinding application 3 11 Variable Speed Drive The variable speed drive is responsible for monitoring incoming powe...

Page 21: ...witch 5 All persons in the proximity of the machine in operation must wear safety glasses with lateral protection and safety shoes The machine operator must wear close fitting protective clothing 4 0...

Page 22: ...hine to the cabin of the vehicle Use at least two straps or tighten the machine with one strap to the cabin wall of the vehicle Make sure that all parts of the machine are fixed 4 4 Operation Conditio...

Page 23: ...waste treatment regulations considering the removed material Check the electrical connections for dirt and foreign body deposits Check the motor for dirt and other contaminants Before start up operat...

Page 24: ...s and profile When grinding in work area is complete push the Stop button to stop the grinding 6 motor The dustbin of the filter unit needs regular dumping 7 Do not overfill the bin to avoid dust expo...

Page 25: ...The dustbin of the filter unit needs regular dumping 11 Do not overfill the bin to avoid dust exposure when opening the bin Comply with the local waste treatment regulations considering the removed m...

Page 26: ...nance or repair work See Chapter 2 Safety Instructions 6 4 Restart All persons in the proximity of the machine must wear safety glasses with lateral protection as well as safety shoes Ear protection m...

Page 27: ...ction schedule considering your own working conditions Our specialists would be glad to give you advice 7 2 Maintenance and Inspection Operating Hours Time Period Inspection Points Maintenance Instruc...

Page 28: ...ntional switching on Pull out the main plug in order to do this Store the plug near the machine to avoid accidents 7 4 Regular Wear Parts Regular wear parts consist of the Morflex Coupler To replace a...

Page 29: ...Engine dust filter Inspect pad driver Change Engine Oil Change engine oil filter Check clean primary air filter Check secondary air filter Inspect battery and battery connections Replace Engine prima...

Page 30: ...tool is firmly seated to holder Unusual Noise Uneven or loose surface being ground Verify suitability of substrate being ground Loose or damaged tooling Inspect tooling to make sure that all connecti...

Page 31: ...ordance with the electrical engineering regulations Failure Possible Reasons for the Failure Corrective Actions Motor does not start up Missing Phase Battery Failure Check power supply or battery powe...

Page 32: ...that is Concrete Surface Preparation and Polishing These products are proprietary original creations that are made to work consistently so that you have success on your first and every concrete grind...

Page 33: ...too great or too little the 2 more diamond chips touching the floor the less the pressure on each chip and vice versa The matrix strength may be too strong to release the diamonds at a consistent rat...

Page 34: ...ach type of diamond tool being used So if there is a project that requires 4 polishing steps the diamond cost should be 12 20 per square foot 03 05 per square foot per diamond type x 4 total types ove...

Page 35: ...s the diamond segment is clean where they meet to ensure the flattest possible cut If the surfaces have build up the diamond tool will cut at an angle that will essentially be gouging the surface of t...

Page 36: ...rtant to mention densifiers here because if a densifier is omitted from a polishing process that surface will NOT be permanent 9 12 Choosing the Right Diamond Tool for the Application Using the correc...

Page 37: ...tings thin set floor patch concrete surface correction spalling and scratch removal prior to polishing Grits 16 30 70 120 220 400 Life 30 000 SF 3 000 m 2 Speed 45 Hz 2 400 RPM Resin Bonded Tooling 3T...

Page 38: ...omitted from the process if the 100 Terrazzo pad is used prior to beginning the FL 07 process If 100 Terrazzo pad does not precede FL 07 process then the floor must be ground to a minimum 120 grit me...

Page 39: ...ing used See Choosing the Right Diamond Tool for the Application It s also worth noting that in most cases underlayment is a relatively soft material that places more drag on the motor than a grinding...

Page 40: ...Substrate Technology Inc 1384 Bungalow Rd Morris IL 60450 USA 815 941 4800 815 941 4600 Fax www substratetechnology com...

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