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For technical questions, please call 1-888-866-5797.

Item 69677        

SAFETY

OPERA

TION

MAINTENANCE

SETUP

Part

Description

Qty

1

Bolt, Flange

6

2

Cover Comp. Head

1

3

Packing, Head Cover

1

4

Tube, Breather

1

5

Bolt, Flange, 10×80

4

6

Rotator,Valve

2

7

Retainer,Valve Spring

2

8

Locker,Valve

4

9

Spring,Valve

2

10

Seat,Valve Spring

1

11

Seal,Valve Stem

1

12

Rocker Arm Assy.,Exhaust

1

13

Rocker Arm Assy.,Intake

1

14

Locker

4

15

Valve Rocker Shaft

2

16

Bolt, Stud, Exhaust

2

17

Spark Plug

1

18

Cylinder Head Comp

1

19

Gasket, Cylinder 

1

20

Pin, Dowel

2

21

Valve Assy.

1

22

Push Rod

2

23

Lifter , Valve

2

24

Bolt, Drain Plug

1

25

Washer, Drain Plug, M12

2

26

Oil Seal Φ35×Φ52×7

2

27

Crankcase

1

28

Cable Cleat

1

29

Bolt, Flange

1

30

Oil Level Switch

1

31

Bolt,Flange M6x12

2

32

Alert Unit,Oil

1

33

Bolt,Flange M6x12

1

34

Ring Set,Piston

1

35

Piston

1

36

Connecting Rod Assy

1

37

Pin,Piston

1

38

Clip,Piston Pin

2

39

Crankshaft Assy

1

40

Weight,Balancer

1

41

Camshaft Assy

1

42

Ball Bearing 6202

2

43

Ball Bearing 6207

1

44

Dowel Pin Φ8×12

2

45

Governor Kit

1

46

Gasket,Crankcase Cover

1

47

Crankcase Cover

1

48

Cap Assy

1

49

Bolt,Flange 8X40

7

50

Shroud

1

51

Bolt, Flange M6×12

1

52

Bolt, Stud, Exhaust

2

53

Packing,Carburetor

1

54

Insulator,Carburetor

1

55

Packing,Insulator

1

56

Carburetor Assy.

1

57

Packing., Air Cleaner

1

58

Nut, Flange

2

Part

Description

Qty

59

Air Cleaner Assy

1

60

Element, Air Cleaner  Assy.

1

61

Clip,Harness

1

62

Grommet,Cord

1

63

Holder,Stop Switch

1

64

Coil Assy., Ignition

1

65

Bolt, Flange

2

66

Flywheel Comp. (Sel‑Lamp)

1

67

Fan Cooling

1

68

Pulley, Starter

1

69

Nut Special M16

1

70

Recoil Starter Comp.

1

71

Starter Assy.

1

72

Bolt,Flange M6x12

5

73

Oil Seal, Φ8×Φ14×4

1

74

Shaft, Governor Arm

1

75

Washer,8×16×1.2

1

76

Pin, Lock M10

1

77

Control Assy.

1

78

Bolt, Flange, M6×12

2

79

Spring , Cable Return

1

80

Spring, Throttle Return

1

81

Rod, Governor

1

82

Arm, Governor

1

83

Bolt, Governor Arm 

1

84

Nut, Flange M6

1

85

Starter Motor

1

86

Bolt, Flange

2

87

Contactor Assy.

1

88

Bolt Washer

2

89

Coil Assy., Charge

1

90

Bolt, Flange

2

91

Clamper, Cord

1

92

Bolt, Flange

1

93

Cover, Dust

1

94

Bolt, Flange M5×10

3

95

Grommet, Crankcase

1

96

Bolt, Flange

4

97

Stay Comp., Muffler

1

98

Seal, Protector Muffler

1

99

Protector Comp., Muffler Inner

1

100 Muffler Assy.

1

101 Bolt, Flange, 6×14

7

102 Protector, Muffler Side

1

103 Protector Comp., 

Muffler Outer

1

104 Gasket, Ex., Pipe

1

105 Pipe, Comp., Ex.

1

106 Gasket, Ex., Pipe

1

107 Nut, Hex., 8Mm

2

108 Bolt, Flange, 8×32

2

109 Fuel  Tank  

1

110 Cock Comp., Fuel

1

111 Cap Comp., Fuel Filler

1

112 Filter, Fuel Tank

1

113 Screw, Flat, M5×12

2

114 Meter Comp., Fuel

1

115 Bolt, Flange, M6×25

4

116 Washer Ø6×Φ25×2

4

Part

Description

Qty

117 Collar, Tank Cushion

4

118 Rubber, Fuel Cushion

4

119 Alternator

1

120 Brush Assy.

1

121 Housing, Rr

1

122 Bolt, Flange

4

123 Bolt, Flange

2

124 Washer

1

125 Bolt, Flange

7

126 Avr

1

127 Bolt, Flange,

3

128 Cover, Generator End

1

129 Bolt, Hex.

1

130 Frame Comp., Side

1

131 Bolt, Flange

2

132 Stay, Air Cleaner

1

133 Frame Comp.

1

134 Rubber, Left

2

135 Rubber ,Right

2

136 Nut, Flange, M10

4

137 Nut, Flange, M8

4

138 Bolt, Flange

4

139 Rubber , Shock Absorber

4

140 Nut, Flange, M6

4

141 Plate,Battery Setting

1

142 Bolt, Battery Setting

2

143 Cable Assy.

1

144 Ground Line

1

145 Pipe

1

146 Pipe

1

147 Carbon Canister

1

148 Bracket,Carbon

1

149 Pipe Clip

2

150 Tube, Fuel

1

151 Rubber, Fuel Tube

1

152 Pipe Clip

153 Pipe Clip

1

154 Pipe Clip

2

155 Tie, Cable

2

156 Tie, Cable

2

157 Case, Control Panel

1

158 Control Panel Assy. 

1

159 Panel Output Indicator Light

1

160 Switch Assy., Combination

1

161 Socket

1

162 Protector 8A

1

163 Protector 28A

2

164 Terminal Set,Earth

1

165 Socket

2

166 Socket

2

167 Rectifier Bridge

1

168 Protector 20A

2

169 Case, Fuse Connector

2

170 Fuse , Rectifier (5A)

2

171 Rectifier

1

172 Waterproof Cover

2

173 Waterproof Cover

2

174 Waterproof Cover

5

Parts List and Diagram

Parts List

Record Product's Serial Number Here: 
Note: If product has no serial number, record month and year of purchase instead.

Note:

 Some parts are listed and shown for illustration purposes only, and 

are not available individually as replacement parts.

Summary of Contents for 69677

Page 1: ...r future reference Owner s Manual Safety Instructions Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use in...

Page 2: ...ne fuel and fumes are flammable and potentially explosive Use proper fuel storage and handling procedures Do not store fuel or other flammable materials nearby 2 Have multiple ABC class fire extinguis...

Page 3: ...Keep all spectators at least six feet from the Engine during operation 7 Fire Hazard Do not fill gas tank while engine is running Do not operate if gasoline has been spilled Clean spilled gasoline bef...

Page 4: ...m exposed live electrical parts and connections to avoid sparking or arcing These events could ignite fumes or vapors 29 Stay alert watch what you are doing and use common sense when operating this pi...

Page 5: ...rk gloves and dust mask respirator during service 7 Maintain labels and nameplates on the equipment These carry important information If unreadable or missing contact Harbor Freight Tools for a replac...

Page 6: ...tane stabilizer treated unleaded gasoline Capacity 6 1 Gallons 23L Engine Oil Type SAE 10W 30 above 32 F 5W 30 at 32 F or below Capacity 1 16 Quart 1 1L Run Time 50 load 12 hr Operational Volume 76 dB...

Page 7: ...volt or 240 volt that is compatible with the electrical characteristics and rated capacities of the tools and equipment being used 3 ON OFF Circuit Breakers The circuit breaker protects the Generator...

Page 8: ...dio video equipment some television sets computers and printers Sensitive electronic equipment should be operated on approved inverter type generators or pure sine wave generators Note Wheel Kit item...

Page 9: ...vel should be up to the full level as shown above 5 If the oil level is at or below the low mark add the appropriate type of oil until the oil level is at the proper level SAE 10W 30 oil is recommende...

Page 10: ...d using the Generator disconnect all electrical loads Note Do not allow generator to run out of fuel with loads attached 5 Turn off the Engine 6 Allow the Generator and its Engine to completely cool T...

Page 11: ...ach start up so that the engine can stabilize For MANUAL START A Turn the Engine Switch to ON B Grip the Starter Handle of the Engine loosely and pull it slowly several times to allow the gasoline to...

Page 12: ...equipment next Inductive loads are small hand tools and some small appliances c Connect any lights next d Voltage sensitive appliances tools and equipment should be the last to be connected to the Ge...

Page 13: ...e Additional Start Up Watts If They Are Not Listed For equipment with a motor Use the rated watts amount as an estimate of additional Start up Watts For most lights or heaters there are no additional...

Page 14: ...emergency turn the Engine Switch off NOTICE Generator shut off under load may damage the generator and attached equipment Stopping the Engine Under Normal Conditions 1 Before turning off the Engine t...

Page 15: ...alified technician service the equipment instead Cleaning Maintenance and Lubrication Note This maintenance schedule is intended solely as a general guide If performance decreases or if equipment oper...

Page 16: ...ore starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air Engine Oil Change CAUTION Oil is very hot during operation and can cause burns Wait for engine to c...

Page 17: ...rench remove the spark plug 3 Inspect the spark plug If the electrode is oily clean it using a clean dry rag If the electrode has deposits on it polish it using emery paper If the white insulator is c...

Page 18: ...a Change engine oil b Clean out area around spark plug Remove spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole c Replace spark plug but leave spark plug cap disco...

Page 19: ...l the start handle several times to air out the chamber Reinstall spark plug and set Choke to START position 9 Replace Fuel Filter IGNITION SPARK RELATED 1 Spark plug cap not connected securely 2 Spar...

Page 20: ...cks 1 Old or low quality gasoline 2 Engine overloaded 3 Incorrect spark timing deposit buildup worn engine or other mechanical problems 1 Fill fuel tank with fresh 87 octane stabilizer treated unleade...

Page 21: ...Contactor Assy 1 88 Bolt Washer 2 89 Coil Assy Charge 1 90 Bolt Flange 2 91 Clamper Cord 1 92 Bolt Flange 1 93 Cover Dust 1 94 Bolt Flange M5 10 3 95 Grommet Crankcase 1 96 Bolt Flange 4 97 Stay Comp...

Page 22: ...Page 22 For technical questions please call 1 888 866 5797 Item 69677 Assembly Diagram...

Page 23: ...ytic converter fuel tanks fuel lines fuel caps valves canisters vapor hoses clamps connectors and other emissions related assemblies Where a warrantable condition exists HFT will repair or replace at...

Page 24: ...l be grounds for disallowing a warranty claim HFT is not liable to warrant failures of warranted parts caused by the use of a non exempted add on or modified part d Emission Warranty Parts List 1 Fuel...

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