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Item  69677        

SAFETY

OPERA

TION

MAINTENANCE

SETUP

Problem

Possible Causes

Probable Solutions

Engine misfires

1.  Spark plug cap loose.
2.  Incorrect spark plug gap or 

damaged spark plug.

3.  Defective spark plug cap.
4.  Old or low quality gasoline. 

 

 

5.  Incorrect compression.

1.  Check wire connections.
2.  Re‑gap or replace spark plug. 

3.  Replace spark plug cap.
4.  Use only fresh 87+ octane stabilizer‑treated 

unleaded gasoline.

 

Do not use gasoline with more than 

10% ethanol (E15, E20, E85, etc.).

5.  Diagnose and repair compression. 

(Use 

Engine will not start: 

COMPRESSION RELATED

 section.)

Engine stops 

suddenly

1.  Low oil shutdown. 

2.  Fuel tank empty or full of impure or low 

quality gasoline. 

 

3.  Defective fuel tank cap creating 

vacuum, preventing proper fuel flow.

4.  Faulty magneto.
5.  Disconnected or improperly 

connected spark plug cap.

1.  Fill engine oil to proper level.  Check 

engine oil before EVERY use.

2.  Fill fuel tank with fresh 87+ octane stabilizer‑

treated unleaded gasoline.

 

Do not use gasoline with more than 

10% ethanol (E15, E20, E85, etc.).

3.  Test/replace fuel tank cap. 

4.  Have qualified technician service magneto.
5.  Secure spark plug cap.

Engine stops when 

under heavy load

1.  Dirty air filter.
2.  Engine running cold.

1.  Clean or replace element.
2.  Allow engine to warm up prior 

to operating equipment.

Engine knocks

1.  Old or low quality gasoline. 

 

 

2.  Engine overloaded.
3.  Incorrect spark timing, deposit buildup, 

worn engine, or other mechanical problems.

1.  Fill fuel tank with fresh 87+ octane stabilizer‑

treated unleaded gasoline. 

  

Do not use gasoline with more than 

10% ethanol (E15, E20, E85, etc.).

2.  Do not exceed equipment’s load rating.
3.  Have qualified technician diagnose 

and service engine.

Engine backfires

1.  Impure or low quality gasoline. 

 

 

2.  Engine too cold. 

3.  Intake valve stuck or overheated engine. 

4.  Incorrect timing.

1.  Fill fuel tank with fresh 87+ octane stabilizer‑

treated unleaded gasoline. 

  

Do not use gasoline with more than 

10% ethanol (E15, E20, E85, etc.).

2.  Use cold weather fuel and oil 

additives to prevent backfiring.

3.  Have qualified technician diagnose 

and service engine.

4.  Check engine timing.

Product doesn’t 

have power.

1.  Product not plugged in properly. 

2.  Circuit Breaker tripped. 

3.  Product needs service.

1.  Turn off and unplug the product, then 

plug it back in again and turn on.

2.  Turn off and unplug product, Reset Circuit 

Breaker. Plug in product and turn on.

3.  Have product repaired.

Product begins to 

operate abnormally. 

1.  Problem with appliance. 

 

2.  Rated load capacity exceeded.

1.  Immediately unplug appliance. Have 

appliance repaired by a qualified 

technician, or replace appliance.

2.  Lower the number of items plugged into the 

generator to stay within the rated capacity, 

or use a more powerful generator.

Follow all safety precautions whenever diagnosing or servicing the equipment or engine.

Troubleshooting (cont.)

Summary of Contents for 69677

Page 1: ...r future reference Owner s Manual Safety Instructions Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use in...

Page 2: ...ne fuel and fumes are flammable and potentially explosive Use proper fuel storage and handling procedures Do not store fuel or other flammable materials nearby 2 Have multiple ABC class fire extinguis...

Page 3: ...Keep all spectators at least six feet from the Engine during operation 7 Fire Hazard Do not fill gas tank while engine is running Do not operate if gasoline has been spilled Clean spilled gasoline bef...

Page 4: ...m exposed live electrical parts and connections to avoid sparking or arcing These events could ignite fumes or vapors 29 Stay alert watch what you are doing and use common sense when operating this pi...

Page 5: ...rk gloves and dust mask respirator during service 7 Maintain labels and nameplates on the equipment These carry important information If unreadable or missing contact Harbor Freight Tools for a replac...

Page 6: ...tane stabilizer treated unleaded gasoline Capacity 6 1 Gallons 23L Engine Oil Type SAE 10W 30 above 32 F 5W 30 at 32 F or below Capacity 1 16 Quart 1 1L Run Time 50 load 12 hr Operational Volume 76 dB...

Page 7: ...volt or 240 volt that is compatible with the electrical characteristics and rated capacities of the tools and equipment being used 3 ON OFF Circuit Breakers The circuit breaker protects the Generator...

Page 8: ...dio video equipment some television sets computers and printers Sensitive electronic equipment should be operated on approved inverter type generators or pure sine wave generators Note Wheel Kit item...

Page 9: ...vel should be up to the full level as shown above 5 If the oil level is at or below the low mark add the appropriate type of oil until the oil level is at the proper level SAE 10W 30 oil is recommende...

Page 10: ...d using the Generator disconnect all electrical loads Note Do not allow generator to run out of fuel with loads attached 5 Turn off the Engine 6 Allow the Generator and its Engine to completely cool T...

Page 11: ...ach start up so that the engine can stabilize For MANUAL START A Turn the Engine Switch to ON B Grip the Starter Handle of the Engine loosely and pull it slowly several times to allow the gasoline to...

Page 12: ...equipment next Inductive loads are small hand tools and some small appliances c Connect any lights next d Voltage sensitive appliances tools and equipment should be the last to be connected to the Ge...

Page 13: ...e Additional Start Up Watts If They Are Not Listed For equipment with a motor Use the rated watts amount as an estimate of additional Start up Watts For most lights or heaters there are no additional...

Page 14: ...emergency turn the Engine Switch off NOTICE Generator shut off under load may damage the generator and attached equipment Stopping the Engine Under Normal Conditions 1 Before turning off the Engine t...

Page 15: ...alified technician service the equipment instead Cleaning Maintenance and Lubrication Note This maintenance schedule is intended solely as a general guide If performance decreases or if equipment oper...

Page 16: ...ore starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air Engine Oil Change CAUTION Oil is very hot during operation and can cause burns Wait for engine to c...

Page 17: ...rench remove the spark plug 3 Inspect the spark plug If the electrode is oily clean it using a clean dry rag If the electrode has deposits on it polish it using emery paper If the white insulator is c...

Page 18: ...a Change engine oil b Clean out area around spark plug Remove spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole c Replace spark plug but leave spark plug cap disco...

Page 19: ...l the start handle several times to air out the chamber Reinstall spark plug and set Choke to START position 9 Replace Fuel Filter IGNITION SPARK RELATED 1 Spark plug cap not connected securely 2 Spar...

Page 20: ...cks 1 Old or low quality gasoline 2 Engine overloaded 3 Incorrect spark timing deposit buildup worn engine or other mechanical problems 1 Fill fuel tank with fresh 87 octane stabilizer treated unleade...

Page 21: ...Contactor Assy 1 88 Bolt Washer 2 89 Coil Assy Charge 1 90 Bolt Flange 2 91 Clamper Cord 1 92 Bolt Flange 1 93 Cover Dust 1 94 Bolt Flange M5 10 3 95 Grommet Crankcase 1 96 Bolt Flange 4 97 Stay Comp...

Page 22: ...Page 22 For technical questions please call 1 888 866 5797 Item 69677 Assembly Diagram...

Page 23: ...ytic converter fuel tanks fuel lines fuel caps valves canisters vapor hoses clamps connectors and other emissions related assemblies Where a warrantable condition exists HFT will repair or replace at...

Page 24: ...l be grounds for disallowing a warranty claim HFT is not liable to warrant failures of warranted parts caused by the use of a non exempted add on or modified part d Emission Warranty Parts List 1 Fuel...

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