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For generator technical questions, please call 1-800-444-3353. 

For engine technical questions, please call 1-800-520-0882.

ITEM 61169 

        

SAFETY

Op
ERA
TION

M

AINTENANCE

SETU
p

Operation 

Read the ENTIRE IMpORTANT SAFETY INFORMATION section at the beginning of this manual 

including all text under subheadings therein before set up or use of this product.

pre-Start Checks

Inspect Engine and Generator looking for damaged, loose, and missing parts before set up and starting.   

If any problems are found, do not use equipment until fixed properly.

Checking and Filling Engine Oil
NOTICE:  Your Warranty is VOID if the Engine’s 

crankcase is not properly filled with oil before 

each use.  Before each use, check the oil level.  

Do not run the Engine with low or no Engine oil.  

Running the Engine with no or low Engine 

oil WILL permanently damage the Engine.

1.  Make sure the Engine is stopped and is level.

2.  Close the Fuel Valve.

3.  Remove the Access Panel on 

the side of the Generator.

4.  Clean the top of the Dipstick and the area around it.   

Remove the Dipstick, turning it counterclockwise.

5.  Check the oil level.  The oil level should be 

up to the edge of the hole as shown.

6.  As needed, add the appropriate type of 

oil until the oil level is at the proper level.  

SAE 10W-30 oil is recommended for general use.

7.  Thread the Dipstick back in clockwise 

and replace the Access Panel.

Full level

Checking and Filling Fuel

WARNING!

 

TO pREVENT SERIOUS 

INJURY FROM FIRE:

 

Fill the fuel tank in a well-ventilated area 

away from ignition sources.  If the Engine 

is hot from use, shut the Engine off and 

wait for it to cool before adding fuel. Do not smoke. 
1.  Clean the Fuel Cap and the area around it.
2.  Unscrew and remove the Fuel Cap.
3.  Remove the Strainer and remove any dirt 

and debris.  Then replace the Strainer. 

Note:  Do not use gasoline containing more than 

10% ethanol (E10).  Do not use E85 ethanol.

Note:  Do not use gasoline that has been stored in a 

metal fuel container or a dirty fuel container.  It can 

cause particles to enter the carburetor, affecting 

Engine performance and/or causing damage.

4.  If needed, fill the Fuel Tank to about 1 inch 

under the fill neck of the Fuel Tank with 

87 octane or higher unleaded gasoline.

5.  Then replace the Fuel Cap.
6.  Wipe up any spilled fuel and allow excess 

to evaporate before starting Engine. 

To prevent FIRE, do not start the Engine 

while the smell of fuel hangs in the air.

Summary of Contents for 61169

Page 1: ......

Page 2: ...2VDC Two Pin Outlet Displacement 125cc Compression Ratio 8 5 1 Engine Type Horizontal Single Cylinder 4 stroke OHC Cooling System Forced air cooled Fuel Type 87 octane unleaded gasoline Capacity 1 35...

Page 3: ...e WARNING marking concerning Risk of Eye Injury Wear ANSI approved safety goggles with side shields Read the manual before set up and or use Symbol property or Statement WARNING marking concerning Ris...

Page 4: ...ending to use the generator for back up power 10 Do not operate the generator before grounding The generator must be earth grounded in accordance with all relevant electrical codes and standards befor...

Page 5: ...nterference or pacemaker failure Caution is necessary when near the engine s magneto or recoil starter 27 Use only accessories that are recommended by Harbor Freight Tools for your model Accessories t...

Page 6: ...speed 5 Wear ANSI approved safety goggles heavy duty work gloves and dust mask respirator during service 6 Maintain labels and nameplates on the equipment These carry important information If unreadab...

Page 7: ...ratio will need to be adjusted by a qualified mechanic to allow efficient high altitude use and to prevent damage to the engine and any other devices used with this product Grounding 1 The Generator m...

Page 8: ...evel The oil level should be up to the edge of the hole as shown 6 As needed add the appropriate type of oil until the oil level is at the proper level SAE 10W 30 oil is recommended for general use 7...

Page 9: ...ove the Choke to the START position To restart a warm Engine leave the Choke in the RUN position 3 Turn the Fuel Valve to the ON position Note After unpacking before first use slowly pull recoil handl...

Page 10: ...n b The break in period will last about 25 hours of use DO NOT exceed 75 of the Generator s rated capacity during this period Change the Engine oil after this period Under normal operating conditions...

Page 11: ...ry Charger 380 String Trimmer 350 Hedge Trimmer 500 Radio 50 Ten 75 Watt Light Bulbs 750 Figure A plug Load In Plug the power cord of the 120 volt appliance tool into the 120 volt AC Outlet on the Gen...

Page 12: ...p the Engine in an emergency turn the Engine Switch off Under normal conditions use the following procedure to shut off the Generator 1 Unplug all electrical load devices from the Generator 2 Turn the...

Page 13: ...alified technician service the equipment instead Cleaning Maintenance and Lubrication Schedule Note This maintenance schedule is intended solely as a general guide If performance decreases or if equip...

Page 14: ...octane or higher unleaded gasoline 5 Then replace the Fuel Cap 6 Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell...

Page 15: ...1 Remove Access Panel from top of Generator see above 2 Disconnect spark plug cap from end of plug Clean out debris from around spark plug 3 Using a spark plug wrench remove the spark plug 4 Inspect t...

Page 16: ...carburetor bowl and allow the fuel to drain c Open the fuel valve After all fuel has drained reinstall the drain bolt Tighten securely 3 LUBRICATION a Change engine oil b Clean out area around spark p...

Page 17: ...ide of carburetor float chamber with screwdriver handle 8 Turn Choke to RUN position Remove spark plug and pull the start handle several times to air out the chamber Reinstall spark plug and set Choke...

Page 18: ...llow engine to warm up prior to operating equipment Engine knocks 1 Old or low quality gasoline 2 Engine overloaded 3 Incorrect spark timing deposit buildup worn engine or other mechanical problems 1...

Page 19: ...M6 17 2 10a Right Crankcase Asm 1 11a Fuel Filter Asm 1 12a Spring 1 13a Cap 1 14a O Ring 1 15a Stud 2 16a Right Cover 1 17a Right Crankcase Gasket 1 18a Drain Plug 1 19a Oil Seal 19 8X30x5 1 20a Bol...

Page 20: ...alve Cover Seal 1 15c Valve Cover 1 16c Flange Bolt M6 25 2 17c Flange Bolt M6 36 2 18c Cam Journal 1 Note When ordering parts from this diagram add a c suffix parts List and Diagram D Camshaft part D...

Page 21: ...Asm 1 Note When ordering parts from this diagram add an e suffix parts List and Diagram F Air Cleaner and Carburetor part Description Qty 1f Carburetor Gasket A 1 2f Carburetor Asm 1 3f Carburetor Ga...

Page 22: ...rter 1 3g Fan Cover 1 4g Bolt M5 20 4 5g Fan Cover Bushing 4 6g Screw ST4 8 16 F H 4 7g Recoil Cage 1 8g Cooling Fan 1 9g Shroud B 1 10g Shroud 1 11g Bolt M5 12 4 12g Shroud Bushing 4 13g Nut M5 2 Not...

Page 23: ...g 1 10i Ignition Asm 1 11i Ignition Cap 1 Note When ordering parts from this diagram add an i suffix parts List and Diagram J Fuel Tank part Description Qty 1j Fuel Cap Asm 1 2j Fuel Filter 1 3j Rubbe...

Page 24: ...l 1 7k Top Cover 1 8k Right Cover 1 9k Bolt ST4 2 13 1 10k Nut M8 8 11k Cover Plate 1 12k Bolt M8 12 4 13k Rear Damping Pad 2 14k Front Damping Pad 2 15k Chassis Asm 1 16k Bolt M6 16 4 17k Foot 4 18k...

Page 25: ...13 2 5n U Rack 3 6n Rubber Foot 1 Note When ordering parts from this diagram add a n suffix parts List and Diagram p Control panel part Description Qty 1p Box 1 2p Screw M5 16 1 3p Screw M5 20 1 4p Re...

Page 26: ...EMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPA...

Page 27: ...erein HFT are pleased to explain the emissions control system warranty on your 2013 and later Small Off Road Engine herein engine Within the United States new off road spark ignition engines certified...

Page 28: ...which are not authorized by HFT b Improper installation adjustment or repair of the engine or of any warranted part unless performed by an authorized warranty center c Failure to follow recommendatio...

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