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For generator technical questions, please call 1-800-444-3353. 

For engine technical questions, please call 1-800-520-0882.

ITEM 61169 

        

SAFETY

Op

ERA

TION

M

AINTENANCE

SETU

p

Troubleshooting

problem

possible Causes

probable Solutions

Engine will not start

FUEL RELATED:
1.  No fuel in tank or fuel valve closed.
2.  Choke not in START position, cold engine.
3.  Gasoline with more than 10% ethanol used. 

(E15, E20, E85, etc.) 

 

 

 

4.  Low quality or deteriorated, old gasoline. 

 

5.  Carburetor not primed.
6.  Dirty fuel passageways. 

 

7.  Carburetor needle stuck.  

Fuel can be smelled in the air.

8.  Too much fuel in chamber. This can be 

caused by the carburetor needle sticking. 

 

 

9.  Clogged Fuel Filter.

FUEL RELATED:
1.  Fill fuel tank and open fuel valve.
2.  Move Choke to START position.
3.  Clean out ethanol-rich gasoline from fuel 

system.  Replace components damaged 

by ethanol.  Use fresh 87+ octane 

unleaded gasoline only. 

  

Do not use gasoline with more than 

10% ethanol (E15, E20, E85, etc.).

4.  Use fresh 87+ octane unleaded gasoline.

 

Do not use gasoline with more than 

10% ethanol (E15, E20, E85, etc.).

5.  Pull on Starter Handle to prime.
6.  Clean out passageways using 

fuel additive.  Heavy deposits 

may require further cleaning.

7. 

Gently

 tap side of carburetor float 

chamber with screwdriver handle.

8.  Turn Choke to RUN position.  

Remove spark plug and pull the start 

handle several times to air out the 

chamber.  Reinstall spark plug and 

set Choke to START position.

9.  Replace Fuel Filter.

IGNITION (SPARK) RELATED:
1.  Spark plug cap not connected securely.
2.  Spark plug electrode wet or dirty.
3.  Incorrect spark plug gap.
4.  Spark plug cap broken.
5.  Incorrect spark timing or 

faulty ignition system.

IGNITION (SPARK) RELATED:
1.  Connect spark plug cap properly.
2.  Clean spark plug.
3.  Correct spark plug gap.
4.  Replace spark plug cap.
5.  Have qualified technician diagnose/

repair ignition system.

COMPRESSION RELATED:
1.  Cylinder not lubricated.   

Problem after long storage periods. 

2.  Loose or broken spark plug.   

(Hissing noise will occur  

when trying to start.) 

3.  Loose cylinder head or damaged 

head gasket.  (Hissing noise will 

occur when trying to start.)

4.  Engine valves or tappets 

mis-adjusted or stuck.

COMPRESSION RELATED:
1.  Pour tablespoon of oil into 

spark plug hole.  Crank engine a 

few times and try to start again.

2.  Tighten spark plug.   

If that does not work, replace spark plug.   

If problem persists, may have 

head gasket problem, see #3.

3.  Tighten head.   

If that does not remedy problem, 

replace head gasket.

4.  Have qualified technician adjust/

repair valves and tappets.

Follow all safety precautions whenever diagnosing or servicing the generator or engine.

Summary of Contents for 61169

Page 1: ......

Page 2: ...2VDC Two Pin Outlet Displacement 125cc Compression Ratio 8 5 1 Engine Type Horizontal Single Cylinder 4 stroke OHC Cooling System Forced air cooled Fuel Type 87 octane unleaded gasoline Capacity 1 35...

Page 3: ...e WARNING marking concerning Risk of Eye Injury Wear ANSI approved safety goggles with side shields Read the manual before set up and or use Symbol property or Statement WARNING marking concerning Ris...

Page 4: ...ending to use the generator for back up power 10 Do not operate the generator before grounding The generator must be earth grounded in accordance with all relevant electrical codes and standards befor...

Page 5: ...nterference or pacemaker failure Caution is necessary when near the engine s magneto or recoil starter 27 Use only accessories that are recommended by Harbor Freight Tools for your model Accessories t...

Page 6: ...speed 5 Wear ANSI approved safety goggles heavy duty work gloves and dust mask respirator during service 6 Maintain labels and nameplates on the equipment These carry important information If unreadab...

Page 7: ...ratio will need to be adjusted by a qualified mechanic to allow efficient high altitude use and to prevent damage to the engine and any other devices used with this product Grounding 1 The Generator m...

Page 8: ...evel The oil level should be up to the edge of the hole as shown 6 As needed add the appropriate type of oil until the oil level is at the proper level SAE 10W 30 oil is recommended for general use 7...

Page 9: ...ove the Choke to the START position To restart a warm Engine leave the Choke in the RUN position 3 Turn the Fuel Valve to the ON position Note After unpacking before first use slowly pull recoil handl...

Page 10: ...n b The break in period will last about 25 hours of use DO NOT exceed 75 of the Generator s rated capacity during this period Change the Engine oil after this period Under normal operating conditions...

Page 11: ...ry Charger 380 String Trimmer 350 Hedge Trimmer 500 Radio 50 Ten 75 Watt Light Bulbs 750 Figure A plug Load In Plug the power cord of the 120 volt appliance tool into the 120 volt AC Outlet on the Gen...

Page 12: ...p the Engine in an emergency turn the Engine Switch off Under normal conditions use the following procedure to shut off the Generator 1 Unplug all electrical load devices from the Generator 2 Turn the...

Page 13: ...alified technician service the equipment instead Cleaning Maintenance and Lubrication Schedule Note This maintenance schedule is intended solely as a general guide If performance decreases or if equip...

Page 14: ...octane or higher unleaded gasoline 5 Then replace the Fuel Cap 6 Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell...

Page 15: ...1 Remove Access Panel from top of Generator see above 2 Disconnect spark plug cap from end of plug Clean out debris from around spark plug 3 Using a spark plug wrench remove the spark plug 4 Inspect t...

Page 16: ...carburetor bowl and allow the fuel to drain c Open the fuel valve After all fuel has drained reinstall the drain bolt Tighten securely 3 LUBRICATION a Change engine oil b Clean out area around spark p...

Page 17: ...ide of carburetor float chamber with screwdriver handle 8 Turn Choke to RUN position Remove spark plug and pull the start handle several times to air out the chamber Reinstall spark plug and set Choke...

Page 18: ...llow engine to warm up prior to operating equipment Engine knocks 1 Old or low quality gasoline 2 Engine overloaded 3 Incorrect spark timing deposit buildup worn engine or other mechanical problems 1...

Page 19: ...M6 17 2 10a Right Crankcase Asm 1 11a Fuel Filter Asm 1 12a Spring 1 13a Cap 1 14a O Ring 1 15a Stud 2 16a Right Cover 1 17a Right Crankcase Gasket 1 18a Drain Plug 1 19a Oil Seal 19 8X30x5 1 20a Bol...

Page 20: ...alve Cover Seal 1 15c Valve Cover 1 16c Flange Bolt M6 25 2 17c Flange Bolt M6 36 2 18c Cam Journal 1 Note When ordering parts from this diagram add a c suffix parts List and Diagram D Camshaft part D...

Page 21: ...Asm 1 Note When ordering parts from this diagram add an e suffix parts List and Diagram F Air Cleaner and Carburetor part Description Qty 1f Carburetor Gasket A 1 2f Carburetor Asm 1 3f Carburetor Ga...

Page 22: ...rter 1 3g Fan Cover 1 4g Bolt M5 20 4 5g Fan Cover Bushing 4 6g Screw ST4 8 16 F H 4 7g Recoil Cage 1 8g Cooling Fan 1 9g Shroud B 1 10g Shroud 1 11g Bolt M5 12 4 12g Shroud Bushing 4 13g Nut M5 2 Not...

Page 23: ...g 1 10i Ignition Asm 1 11i Ignition Cap 1 Note When ordering parts from this diagram add an i suffix parts List and Diagram J Fuel Tank part Description Qty 1j Fuel Cap Asm 1 2j Fuel Filter 1 3j Rubbe...

Page 24: ...l 1 7k Top Cover 1 8k Right Cover 1 9k Bolt ST4 2 13 1 10k Nut M8 8 11k Cover Plate 1 12k Bolt M8 12 4 13k Rear Damping Pad 2 14k Front Damping Pad 2 15k Chassis Asm 1 16k Bolt M6 16 4 17k Foot 4 18k...

Page 25: ...13 2 5n U Rack 3 6n Rubber Foot 1 Note When ordering parts from this diagram add a n suffix parts List and Diagram p Control panel part Description Qty 1p Box 1 2p Screw M5 16 1 3p Screw M5 20 1 4p Re...

Page 26: ...EMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPA...

Page 27: ...erein HFT are pleased to explain the emissions control system warranty on your 2013 and later Small Off Road Engine herein engine Within the United States new off road spark ignition engines certified...

Page 28: ...which are not authorized by HFT b Improper installation adjustment or repair of the engine or of any warranted part unless performed by an authorized warranty center c Failure to follow recommendatio...

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