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For technical questions, please call 1-888-866-5797.

ITEM 60363 

          

SAFETY

Op

ERA

TION

M

AINTENANCE

SETU

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20. Parts, especially exhaust system components, 

get very hot during use.  Stay clear of hot parts.

21. Do not cover the engine or 

equipment during operation.

22. Keep the equipment, engine, and 

surrounding area clean at all times.

23. Use the equipment, accessories, etc., in accordance 

with these instructions and in the manner intended for 

the particular type of equipment, taking into account 

the working conditions and the work to be performed.  

Use of the equipment for operations different from 

those intended could result in a hazardous situation.

24. Do not operate the equipment with known 

leaks in the engine’s fuel system.

25. WARNING: This product contains or, when 

used, produces a chemical known to the State 

of California to cause cancer and birth defects 

or other reproductive harm.  (California Health 

& Safety Code § 25249.5, 

et seq.

)

26. When spills of fuel or oil occur, they must be 

cleaned up immediately.  Dispose of fluids and 

cleaning materials as per any local, state, or 

federal codes and regulations.  Store oil rags in 

a bottom-ventilated, covered, metal container.

27. Keep hands and feet away from moving parts.  Do 

not reach over or across equipment while operating.

28. Before use, check for misalignment or binding of 

moving parts, breakage of parts, and any other 

condition that may affect the equipment’s operation.  

If damaged, have the equipment serviced 

before using.

  Many accidents are caused 

by poorly maintained equipment.

29. Use the correct equipment for the application.  

Do not modify the equipment and do not use the 

equipment for a purpose for which it is not intended.

Service precautions

1. 

Before service, maintenance, or cleaning:

a. 

Turn the engine switch to its “OFF” position.

b. 

Allow the engine to completely cool.

c. 

Then, remove the spark plug 

cap from the spark plug.

2.  Keep all safety guards in place and in 

proper working order.  Safety guards include 

muffler, air cleaner, mechanical guards, 

and heat shields, among other guards.

3. 

Do not alter or adjust any part of the 

equipment or its engine that is sealed by the 

manufacturer or distributor.  Only a qualified 

service technician may adjust parts that may 

increase or decrease governed engine speed.

4.  Wear ANSI-approved safety goggles, heavy-duty 

work gloves, and dust mask/respirator during service.

5.  Maintain labels and nameplates on the equipment.   

These carry important information.   

If unreadable or missing, contact 

Harbor Freight Tools for a replacement.

6.  Have the equipment serviced by a qualified repair 

person using only identical replacement parts.  

This will ensure that the safety of the equipment 

is maintained.  Do not attempt any service or 

maintenance procedures not explained in this 

manual or any procedures that you are uncertain 

about your ability to perform safely or correctly.

7.  Store equipment out of the reach of children.

8.  Follow scheduled engine and 

equipment maintenance.

Refueling:

1.  Do not smoke, or allow sparks, flames, 

or other sources of ignition around the 

equipment, especially when refuelling.

2.  Do not refill the fuel tank while the 

engine is running or hot.

3. 

TO pREVENT FUEL LEAKAGE AND 

FIRE HAZARD, do not fill fuel above 

the bottom of fuel strainer.

Max Fuel

DO NOT OVERFILL!

4.  Do not fill fuel tank to the top.  Leave a little 

room for the fuel to expand as needed.

5.  Refuel in a well-ventilated area only.
6.  Wipe up any spilled fuel and allow excess 

to evaporate before starting engine. 

To prevent FIRE, do not start the engine 

while the smell of fuel hangs in the air.

 SAVE THESE INSTRUCTIONS.

Operating precautions (cont.)

Summary of Contents for Pacific Hydrostar 212cc Gasoline Powered Clear Water Pump

Page 1: ...com ITEM 60363 212cc Horizontal Engine Using an engine indoors CAN KILL YOU IN MINUTES Engine exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside a home or garage EVEN IF doors and windows are open Only use OUTSIDE and far away from windows doors and vents Owner s Manual Safety Instructions Save This Manual Keep this manual for the safety warnings and precaut...

Page 2: ...ed Fuel Type 87 octane stabilizer treated unleaded gasoline Capacity 0 9 Gallon 3 6 Liter Engine Oil Type SAE 10W 30 above 32 F 5W 30 at 32 F or below Capacity 0 5 Quart Run Time 50 Load with full tank 3 hr Sound Level at 22 feet 104 dB Bore x Stroke 70 mm x 55 mm Compression Ratio 8 5 1 Rotation viewed from PTO power takeoff the output shaft Counterclockwise Shaft Shaft 3 4 x 2 43 Keyway 3 16 4 7...

Page 3: ...ye Injury Wear ANSI approved safety goggles with side shields Read the manual before set up and or use WARNING marking concerning Risk of Hearing Loss Wear hearing protection Symbol Property or Statement WARNING marking concerning Risk of Respiratory Injury Operate engine OUTSIDE and far away from windows doors and vents WARNING marking concerning Risk of Fire while handling fuel Do not smoke whil...

Page 4: ...Engine 8 Secure the Engine on transport vehicles to prevent the tool from rolling slipping and tilting 9 Industrial applications must follow OSHA requirements 10 Do not leave the equipment unattended when it is running Turn off the equipment and remove safety keys if available before leaving the work area 11 Engine can produce high noise levels Prolonged exposure to noise levels above 85 dBA is ha...

Page 5: ...re service maintenance or cleaning a Turn the engine switch to its OFF position b Allow the engine to completely cool c Then remove the spark plug cap from the spark plug 2 Keep all safety guards in place and in proper working order Safety guards include muffler air cleaner mechanical guards and heat shields among other guards 3 Do not alter or adjust any part of the equipment or its engine that i...

Page 6: ...relating to fire prevention requirements At high altitudes the engine s carburetor governor if so equipped and any other parts that control the fuel air ratio will need to be adjusted by a qualified mechanic to allow efficient high altitude use and to prevent damage to the engine and any other devices used with this product The emission control system for this Engine is warranted for standards set...

Page 7: ...k add the appropriate type of oil until the oil level is at the proper level SAE 10W 30 oil is recommended for general use The SAE Viscosity Grade chart on page 11 in the Service section shows other viscosities to use in different average temperatures 6 Thread the dipstick back in clockwise NOTICE Do not run the engine with too little oil The engine will be permanently damaged Checking and Filling...

Page 8: ...oil d Read the Equipment Operation section in the equipment manual 1 To start a cold engine move the Choke to the CHOKE position To restart a warm engine leave the Choke in the RUN position 2 Open the Fuel Valve 3 Slide the Throttle or Speed Control Lever to 1 3 away from the SLOW position the turtle Note Some tools have a Speed Control Lever located elsewhere on the tool which functions the same ...

Page 9: ...e engine to run at no load for five minutes with no load after each start up so that the engine can stabilize 7 Adjust the Throttle as needed 8 Break in Period a Breaking in the engine will help to ensure proper equipment and engine operation b The operational break in period will last about 3 hours of use During this period Do not apply a heavy load to the equipment Do not operate the engine at i...

Page 10: ...nstead Cleaning Maintenance and Lubrication Schedule Note This maintenance schedule is intended solely as a general guide If performance decreases or if equipment operates unusually check systems immediately The maintenance needs of each piece of equipment will differ depending on factors such as duty cycle temperature air quality fuel quality and other factors Note The following procedures are in...

Page 11: ...or affecting engine performance and or causing damage 4 Then replace the Fuel Cap 5 Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air Engine Oil Change CAUTION Oil is very hot during operation and can cause burns Wait for engine to cool before changing oil 1 Make sure the engine is stopped ...

Page 12: ...plug 2 Using a spark plug wrench remove the spark plug 3 Inspect the spark plug If the electrode is oily clean it using a clean dry rag If the electrode has deposits on it polish it using emery paper If the white insulator is cracked or chipped the spark plug needs to be replaced Recommended Spark Plugs NGK BP 6ES NHSP TORCH F6TC NOTICE Using an incorrect spark plug may damage the engine 4 When in...

Page 13: ... out area around spark plug Remove spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole c Replace spark plug but leave spark plug cap disconnected d Pull Starter Handle to distribute oil in cylinder Stop after one or two revolutions when you feel the piston start the compression stroke when you start to feel resistance 4 BATTERY Disconnect battery cables if equipp...

Page 14: ...t chamber with screwdriver handle 8 Turn Choke to RUN position Remove spark plug and pull the start handle several times to air out the chamber Reinstall spark plug and set Choke to CHOKE position 9 Replace Fuel Filter IGNITION SPARK RELATED 1 Spark plug cap not connected securely 2 Spark plug electrode wet or dirty 3 Incorrect spark plug gap 4 Spark plug cap broken 5 Circuit breaker tripped elect...

Page 15: ...ine Do not use gasoline with more than 10 ethanol E15 E20 E85 etc 3 Test replace fuel tank cap 4 Have qualified technician service magneto 5 Secure spark plug cap Engine stops when under heavy load 1 Dirty air filter 2 Engine running cold 1 Clean or replace element 2 Allow engine to warm up prior to operating equipment Engine knocks 1 Old or low quality gasoline 2 Engine overloaded 3 Incorrect spa...

Page 16: ...ner Valve Spring 2 18 Spring Valve 2 19 Seal Valve Stem 1 20 Push Rod 2 21 Lifter Valve 2 22 Valve Asm 1 23 Camshaft Asm 1 24 Flat Washer 2 25 Bolt Drain Plug 2 26 Crankcase 1 27 Oil Sensor 1 28 Bolt Flange 7 29 Cable Cleat 1 30 Oil Seal 2 31 Bearing 2 32 Governor Kit 1 33 Ring Set Piston 1 34 Piston 1 35 Pin Piston 1 36 Clip Piston Pin 2 37 Conn Rod Asm 1 38 Crankshaft 1 39 Packing Case Cover 1 4...

Page 17: ...eration Maintenance Setup Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Assembly Diagram ...

Page 18: ...Page 18 For technical questions please call 1 888 866 5797 ITEM 60363 Safety Operation Maintenance Setup Mounting Diagrams Note Diagrams not to scale ...

Page 19: ...urchaser that the engine is free from defects in materials and workmanship that cause the failure of warranted parts for a period of two 2 years after the date of delivery to the first retail purchaser 2 No Charge Repair or Replacement Repair or replacement of any warranted part will be performed at no charge to the owner if the work is performed through a warranty station authorized by HFT For em...

Page 20: ...w the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date an...

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