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7  Automatic Door Force Setup

The opener automatically measures the door force throughout the entire travel of the door each time the opener 
cycles. The opener will automatically adjust to changing door hardware conditions over time due to weather and wear. 
Your installer has used these steps during setup of the opener. You can also perform these steps at any time.

Automatic Door Force Setup

Be sure that the trolley latch is up and the door is 

connected to the opener.

Operate the door through four complete open and close 

cycles.

8  Safety Reversal System Test

The opener determines that there is an obstruction if a higher than expected amount of force is detected during a 
door cycle. If an obstruction is encountered during a closing cycle, the opener and door will stop then fully open. If an 
obstruction is encountered during an opening cycle, the opener and door will stop.

Safety Reversal System Test

Lay a 2 x 4 board flat on the floor where it will be struck 

by the 

center

 of the door as it closes.

Verify that the door reverses when it strikes the board. 

The door 

must

 reverse within two seconds after striking 

the board.

9  Adjusting the Force Factor (Installation Option, Normally Not Used)

The opener uses the peak force measured during each of the last four complete cycles plus a “force factor” to 
calculate the maximum allowed force setting for the current door cycle. If the calculated maximum force setting is 
exceeded during the current door cycle, the opener reacts to the obstruction. As door hardware conditions change 
over time with weather and wear, the calculation of the maximum door force setting using the four cycle running 
average will compensate for the current conditions of the installation.

10 Field Reset

In installations where the door spring, door, or hardware is being replaced, and the opener was already programmed 
for the old door, reset the opener using the following steps.

11 Troubleshooting

LAMP FLASHES 

TROUBLE CODE

PROBLEM

CAUSE

REMEDY

1 FLASH

No problem

Remote control entered into 

memory

Add any additional remote controls 

(MegaCode™ type only)

2 FLASHES

Door won’t close

Shorted wall station wires

Check wall station wires. Be sure both are 

connected to the terminal screws. Check for 

a staple in the wall station wires. Remove any 

staples compressing the wire.

3 FLASHES

Door won’t close

Safety beam obstacle

Check for obstacles. Align the safety beam 

(Section 4)

4 FLASHES

Door reverses 

or won’t open or 

close

Open or Close force exceeded

Check for obstruction or binding of garage 

door. Perform field reset (Section 8) if 

necessary.

5 FLASHES

Door won’t open 

from remote 

control

Remote was activated while 

vacation switch was locked

Unlock vacation switch on wall station

6 FLASHES

Motor ran longer 

than 30 seconds

Mechanical or electronic 

failure

Call your Precision Door Service professional

7 FLASHES

Limit error

Encoder has detected error or 

down limit set above up limit.

Re-set the open and close limits. If error 

occurs again, call your Precision Door Service 

professional.

FCC NOTICE

Changes or modifications not expressly described in this manual or approved by the manufacturer could void the user’s authority to operate the equipment. This device complies 
with Industry Canada and FCC Part 15. Operation is subject to the following two conditions: (1) This device may not cause harmful interference and (2) this device must accept 
any interference received, including interference that may cause undesired operation.

LIMITED WARRANTY

This Precision Door Service LLC product is warranted to the original consumer against defects in material and workmanship for:

 

MODEL 

ELECTRONICS  MECHANICAL 

MOTOR 

BELT 

CHAIN

 

PDS-800 

1 year 

5 years 

Lifetime 

Lifetime 

5 years

This product is warranted to the original consumer against defects in material and workmanship for the periods mentioned above. Precision 
Door Service LLC will repair, or at its option, replace, any device that it finds requires service under this warranty. This warranty does not 
apply to damage to the product from negligence, abuse, abnormal usage, misuse, accidents, normal wear or tear or due to failure to follow 
Seller’s instructions, or arising from improper installation, storage or maintenance. In no event will Precision Door Service LLC be responsible 
for incidental, compensatory, punitive, consequential, indirect, special or other damages. The remedies provided by this warranty are exclusive. 
Some states do not allow the exclusion or limitation of incidental and consequential damages, so the above limitation or exclusion may not apply 
to you. Any warranties implied by law are limited to the time periods set forth above. Some states do not allow limitations on how long an implied 
warranty lasts, so the above limitation may not apply to you. This warranty gives you specific legal rights, and you may also have other rights 
which vary from state to state.
For warranty service, contact Precision Door Service LLC at www.precisiondoor.net. In order to be protected by this warranty, save your proof 
of purchase should repair be required.

4  Testing the Infrared Safety Beam

The safety beam has two components, a sender and a receiver. The sender produces a narrow infrared beam that 
travels across the bottom of the door opening to the infrared receiver. If an object blocks the infrared beam while the 
door is closing, the door will stop, then reverse and fully open (the opener’s light will flash three times).

As a safety feature, the opener will ignore signals from all remote controls if the door is open and the 
infrared safety beam is blocked or out of alignment. In this case, the door can be forced closed by 
pressing and holding the wall station’s up/down arrow pushbutton (be sure the door area is in clear 

view).

Safety Beam Test

Check that the opener has power. The green lights on 

the sender and receiver should be lit.

2  If the receiver’s green light is on, but the red light is off, 

the receiver has power but is not detecting the infrared 

beam from the sender. The red light might flash when 

the beam is partially detected. This can be caused by 

mis-alignment or something blocking the beam. Adjust 

the safety beam sender and receiver while watching the 

receiver’s red light (stay out of the beam while aligning 

it). When the red light stays on, rotate the sender towards 

the ceiling and stop when the red light on the receiver 

begins to flicker. Rotate the sender back towards a 

horizontal position with the floor and stop as soon as the 

red light on the receiver lights solid. The beam is now 

properly aligned.

SAFETY BEAM INDICATOR TABLE

GREEN ON

POWER ON

GREEN OFF

POWER OFF

RED ON

BEAM OK - NO BLOCKAGE

RED OFF

BEAM BLOCKED OR MIS-ALIGNED

RED FLASHING

BEAM ALIGNED POORLY

� 

NOTE:

 If the receiver’s red light remains off, check 

for: 1) Dirt on the receiver’s lens, 2) Sunlight shining 

into the receiver’s lens, 3) A short in the safety beam 

wiring (from staples or at the opener terminals).

3

 

With the door closed and the opener disengaged 

from the door,

 press the wall station’s UP/DOWN 

ARROW button to move the traveler (the part on the belt 

or chain that the trolley engages with) to the up position 

(away from the door). 

NOTE: Do not cycle the opener 

to full travel without the door connected.

4  Push the wall station’s UP/DOWN ARROW button again. 

While the traveler is moving to the down position (toward 

the door), block the safety beam.

 THE TRAVELER MUST 

STOP, THEN REVERSE TO THE UP POSITION.

 The 

opener’s light and red light should flash three times.

5  Place an object in the path of the safety beam. Check 

that constant pressure is required on the wall station’s 

UP/DOWN ARROW button to cause the traveler to move 

toward the down position. Release the pushbutton 

before

 the opener stops; check that the traveler returns 

to the up position.

� 

NOTE:

 The garage door opener will not respond to a 

CLOSE command from a remote control if the safety 

beam is blocked.

To reconnect the opener, flip the release lever up. Raise 

the door manually until the opener reconnects.

� 

NOTE:

 If the door remains idle for 5 minutes, the 

beam light will turn off to save power. The beam 

power turns on for 5 minutes when door moves down 

to the fully closed position. The beam power can be 

restored for 5 minutes by pressing the light button.

5  Adjusting the Open and Close Limits

The limit settings control how far the door will open or close. The limits should be set so the door opens just short of 
any door stops, and closes at the floor level.
If required, use the following steps to adjust the limits. After beginning to adjust the limits, if no buttons are pressed 
for one minute, the opener will return to normal operation.

Adjusting the Open Limit

Use the wall station or a remote control to move the 

door to the open limit position.

2 On the back of the opener, press both the UP and 

LEARN buttons for three seconds. The green indicator 

and opener’s light will flash twice then stay on.

3  Use the UP and DOWN buttons to jog the door at slow 

speed to fine-tune the open limit position.

4  When the door is at the proper open limit position, press 

the LEARN button to store the setting and exit setup. 

The green indicator and the opener’s light will flash two 

times. 

Adjusting the Close Limit

Use the wall station or a remote control to move the 

door to the close limit position.

2  On the back of the opener, press both the DOWN and 

LEARN buttons for three seconds. The red indicator and 

opener’s light will flash twice then stay on

Use the UP and DOWN buttons to jog the door at slow 

speed to fine-tune the close limit position.

4  When the door is at the proper close limit position, press 

the LEARN button to store the setting and exit setup. 

The red indicator and the opener’s light will flash two 

times.

� 

NOTE:

 If the opener is field reset per Section 10, 

both the open and close limits must be adjusted and 

the automatic door force setup must be completed 

for proper operation.

6  Replacing the Opener’s Lamp

If the opener’s safety lamp fails to light manually or when the opener is cycled, the light bulb needs replacing. Use the 
following steps to replace the light bulb.

Remove the light cover to expose the light bulb and 

lamp socket.

2  Replace the light bulb with a 100 watt maximum rough 

service bulb (sometimes called a garage door bulb).

3  Reattach the light cover.
4  Press the wall station’s lamp button to test the lamp.

  CAUTION 

Set the open and close limits carefully. Setting 

the limits beyond the distance that the door 

can travel could cause damage to the door, the 

door hardware, or opener.

Copyright © 2017 

231604-D

SAFETY BEAM INDICATORS

RED LIGHT

GREEN LIGHT

GREEN LIGHT
ON = POWER ON
OFF = POWER OFF

RED LIGHT
ON = BEAM ALIGNED, NO OBSTRUCTION
OFF = BEAM NOT ALIGNED, OR OBSTRUCTION
BLINKING = BEAM NEEDS BETTER ALIGNMENT

ADJUSTING THE BEAM

1. ADJUST THE SENDER
AND RECEIVER UNTIL

THE RED INDICATOR
LIGHTS SOLID

2. ADJUST SENDER

UP UNTIL RECEIVER'S
RED INDICATOR FLASHES

3. ADJUST SENDER DOWN
JUST UNTIL RECEIVER'S

RED INDICATOR LIGHTS SOLID

BLOCK THE BEAM
WHILE THE TRAVELER

IS MOVING DOWN

TOWARD
DOOR

TOWARD
OPENER

UP

DOWN

CHECKING FOR REVERSAL

TRAVELER

THE TRAVELER MUST REVERSE

WHEN THE BEAM IS INTERRUPTED

PLACE AN OBJECT

IN THE BEAM'S PATH

VERIFY THAT CONSTANT

PRESSURE IS REQUIRED

ON THE WALL STATION'S
PUSHBUTTON TO MAKE
THE TRAVELER GO DOWN 

RELEASE PUSHBUTTON

BEFORE THE OPENER STOPS,

THE TRAVELER SHOULD
RETURN TO THE UP POSITION

CHECKING FORCED CLOSURE FEATURE

 WARNING 

With the door closed, disengage the trolley 

from the chain during these alignment tests by 

pulling the red release handle.

 WARNING 

Serious injury or death from a closing garage 

door may result because of failure to test and 

adjust safety reverse system. Repeat this test 

monthly and adjust as needed.

DOWN

UP

EXAMINE THE SPOT WHERE
DOOR CLOSES

ADJUSTING THE CLOSE LIMIT

DOWN

UP

EXAMINE THE SPOT WHERE
THE DOOR OPENS

ADJUSTING THE OPEN LIMIT

 WARNING 

Always perform the Safety Reversal System Test 

after making any adjustments to the opener. 

PERFORM THE SAFETY REVERSAL SYSTEM TEST 

MONTHLY!

 WARNING 

STAY CLEAR OF THE DOOR DURING THIS 

PROCEDURE!

TEST WITH SMALL OBSTACLE

THE DOOR MUST REVERSE

WITHIN 2-SECONDS AFTER

IMPACT WITH A 2 x 4 BOARD

2 x 4 BOARD LAID FLAT
UNDER CENTER OF DOOR

TESTING THE SAFETY REVERSAL SYSTEM

OPERATE THE DOOR THROUGH
FOUR  FULL OPEN AND CLOSE CYCLES

DOOR FORCE SETUP

4

4

  CAUTION 

Do not cycle the opener full travel without 

the door connected. The automatic door force 

setting will adjust to the unloaded condition 

and may trip the safety system when the door 

is reconnected.

Changing the Force Factor Setting

As an installation option, the opener’s “force factor” can 
be adjusted to change the amount of pressure exerted on 
an obstacle before the opener reacts to the obstruction.

Press both the UP and DOWN buttons for three 

seconds. The red and green indicators and opener’s 

light will flash twice.

2  Use the UP or DOWN buttons to set the force factor. 

Pressing the UP button 

increases

 the force factor, 

pressing the DOWN button 

decreases

 the force 

factor.

FORCE FACTOR INDICATOR TABLE

GREEN ON

LOW FORCE FACTOR

RED & GREEN ON

MEDIUM FORCE FACTOR

RED ON

HIGH FORCE FACTOR

After selecting the force factor, press the LEARN 

button to store the setting and exit setup. The red 

and green indicators and the opener’s light will flash 

two times. 

(If the force factor is not set within one 

minute, the opener will return to normal operation 

at its previous force factor setting.)

After changing the force factor setting, perform the 

Safety System Reversal Test.

Press and hold down the UP, DOWN, and LEARN 

buttons at the same time for ten seconds. The red 

and green indicators and the opener’s light will flash 

twice.

2 Release the buttons. The opener will reset force 

setting and erase all set limits, 

but will still retain 

all programmed remote controls in memory.

3  AFTER PERFORMING A FIELD RESET, BOTH THE 

OPEN AND CLOSE LIMITS MUST BE ADJUSTED 

AND THE AUTOMATIC DOOR FORCE SETUP 

COMPLETED BEFORE THE OPENER WILL 

FUNCTION.

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