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Precision Digital Corporation ConsoliDator Plus PD9000, Instruction Manual, Page: 1 / 36

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Precision Digital Corporation ConsoliDator Plus PD9000 Instruction Manual Download Page 1

MULTIVARIABLE CONTROLLER

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NEMA 4X Panel Mount Multivariable Controller

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Convenient Display, Control, & Alarm of Multiple 4-20 mA, Pulse, & Modbus Inputs

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Numeric & Bargraph Color Display (320 x 240 pixels) 5.7" (145 mm)

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Sunlight Readable Display, White Backlight

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Isolated 24 VDC Transmitter Supplies 200 mA / Analog Input; 1,600 mA Max

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99 Channels, 32 Totalizers, 32 Timers, & 199 Modbus Inputs

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64 High & Low Alarms, Combine Multiple Alarms Into Logic AND & OR Alarms

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Simulation & Manual Control Modes for Testing and Setup

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Modular Design for Inputs & Outputs Flexibility

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Up to (28) 4-20 mA Isolated Inputs or Pulse Inputs

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Up to (25) 10 Amp Form C Relays (With Eight Analog or Pulse Inputs)

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Up to (25) Isolated 4-20 mA Outputs (With Eight Analog or Pulse Inputs)

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Operating Temperature Range: -40 to 60°C (-40 to 140°F)

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Pulse, Analog, & Modbus Input Flow Rate / Total / Grand Total Capability

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50-Point Linearization, Square Root, and Exponent for Open Channel Flow

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Round Horizontal Tank Volume Calculation; Just Enter Diameter & Length

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Open Channel Flow Math Formulas for Weirs & Flumes

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Multi-Pump Alternation Control or On / Off Control with Random Varying Set Point

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Programmable Displays, Function Keys & Digital Inputs

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Math Functions: Sum, Diff, Average, Multiply, Divide, % Efficiency, & More

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Modbus Client (Master) & Snooper / Server with 99 Programmable Outputs

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Direct Modbus PV Inputs – Snooper / Server Mode

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Modbus Spoofer Feature to Replace Servers Removed from Network

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RS-485 Serial Communication with Modbus RTU / ASCII & Ethernet TCP/IP

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USB Data Logger Feature

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Field Selectable Input Power: 85-264 VAC or 24 VDC

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(20) Screens with up to Eight PVs Each

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Automatic or Manual Scanning

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Conso Configuration Software

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NEMA 4 & 4X Field Mount Enclosures Available

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3-Year Warranty

www.predig.com

PRECISION DIGITAL CORPORATION

PD9000 Installed in a PDA2909 Enclosure

PD9000 Conso

Multivariable Controller

PD9000

Summary of Contents for ConsoliDator Plus PD9000

Page 1: ...rand Total Capability 50 Point Linearization Square Root and Exponent for Open Channel Flow Round Horizontal Tank Volume Calculation Just Enter Diameter Length Open Channel Flow Math Formulas for Weirs Flumes Multi Pump Alternation Control or On Off Control with Random Varying Set Point Programmable Displays Function Keys Digital Inputs Math Functions Sum Diff Average Multiply Divide Efficiency Mo...

Page 2: ... 3 INPUTS OUTPUTS 5 SETTING CHANNEL PARAMETERS 6 INDIVIDUAL CHANNEL VIEW 7 FREE CONSOLIDATOR CONFIGURATION SOFTWARE 8 MODBUS CLIENT SNOOPER SPOOFER ADD ON FEATURES 13 USB DATA LOGGER ADD ON FEATURE 14 CONNECTIONS 18 SPECIFICATIONS 21 DIMENSIONS 29 ACCESSORIES 31 ORDERING INFORMATION 33 ...

Page 3: ...alarm conditions and input channels All this functionality is easily programmed using free software or via the front panel pushbuttons Choose the model that best suits your application from monitoring only to fully loaded controllers with an extensive combination of inputs outputs and communication protocols The standard product offering is listed in the ordering guide and other models are availab...

Page 4: ...ground Channel Details Screen Bargraph with Alarm Points Channel Number and Tag PV Units Input Card Slot Number Input Current mA Timer Status Alarm Set Reset Points and Status Bargraph color is fully customizable and can be programed to change on alarm condition Channel Number and Tag Units in Feet Inches ...

Page 5: ...ave 35 4 20 mA outputs 30 relays or 20 4 20 mA outputs and 15 relays All units can be powered from AC or DC both power connections can be used at the same time The DC power supply can serve as backup power if the voltage is 24 V or less otherwise the controller will run on DC power Notes 1 Each 4 20 mA input has its own isolated 24 VDC power supply to power the transmitter 2 Each 4 20 mA output ha...

Page 6: ...nerated for you All you have to do is populate the appropriate fields such as the channel tag name function input and units Scaling the inputs and outputs selecting number of decimals and turning the bargraph on off and inputing its values are also programmed from this screen Multiple colors can also be selected for the text background and bargraphs to customize the look of the display screens Dur...

Page 7: ...in each of these screens examples represent the current value in gallon units Alarm set points are indicated by horizontal lines Active Low Alarm Indicated by horizontal and vertical lines The top of the vertical line is the reset point of the low alarm The low alarm is indicated on the right side of the bargraph Active High Alarm Indicated by horizontal and vertical lines The bottom of the vertic...

Page 8: ...ller is programmed the way you want it you can wire it up for your application per the instructions in this manual and install it If you find that you need to adjust the programming after the controller is installed you can use the front panel soft keys and the instructions in the manual to do so Enter Display Tag Name for Channel Select a Function Select Input Select Units Select Decimal Position...

Page 9: ...p Option Select Error Option Select Reset Option and Enter Value Select Start Option and Enter Value Select Stop Option and Enter Value Set Decimal Point Select Color Scheme for Text Background and Bargraph Check Box to Display Bargraph Set Scaling for Bargraph Timers Settings Enter Display Tag Name for Alarm Select Alarm Type Select Input Enter Set and Reset Points Select Color Scheme for Text Ba...

Page 10: ...Set mA Value Check Box to Disable Input Channel Inputs Settings Enter Display Tag Name for Output Channel Select Input Source Check Box for Fail Safe Outputs Settings Enter Title Name for Screen Check Box to Show Title Check Box to Show Channel Number Check Box to Display Bargraph and or Bargraph Only Check Box to Auto Scan Check Box for Dwell Time and Enter Dwell Time Screens Settings ...

Page 11: ...rm Color Settings System Display Settings Shows Model Number of the Connected Controller Shows Slot Numbers and Input Output Cards Installed on the Connected Controller System Build Settings Enter Device Tag Name Check Box for Enable Buzzer and Select Buzzer Sound Set Date and Time or Check Box to Use System Date and Time Click on the Gray Buttons to Load Defaults Set Password or Clear Password Ge...

Page 12: ...elect Unit Base Enter a Value for Factor Custom Units Settings Select Modbus Mode Select Baud Rate Select Parity Enter a Value in ms for Tx Delay Click on the Plus or Minus Symbol to Increase or Decrease Seconds for Rx Timeout Check the Box for Passcode and Enter a Number to Protect the Server Settings Modbus Settings ...

Page 13: ...disruptions to the network The controller can read up to 199 Modbus values as inputs from other Modbus devices being polled by a Modbus Client The inputs can be used as the source for channels math functions alarms relay control etc Client Mode The Client mode can request process variables from server devices the input variables can be scaled combined with other variables using math functions and ...

Page 14: ...parameter can be logged up to 8 data logs can be created Each data log can contain from 1 to 12 parameters Setup New Data Log USB DATA LOGGER ADD ON FEATURE Add Items to Be Logged Each log can contain up to 12 process variables inputs outputs timers alarm status relay status or a combination of any of the following parameters 1 mA Inputs 2 Digital Inputs 3 Modbus Inputs 4 Channels 5 Totals 6 Timer...

Page 15: ...put Setup Log Trigger The Log Trigger can be any event from the list below Log entries will be made every time the input is activated The Log Trigger input can be Digital input Modbus input Channel Alarm Relay Output The Modbus outputs can be used to trigger log entries Setup Log Interval Log Units The Log Interval can be from 1 sec to 99 59 59 hh mm ss Log entries will be made at the selected int...

Page 16: ...n logging new data If Stop when Full is not selected the oldest block of data will be deleted to make room for new data The USB Drive menu is available only through the front panel Safely Remove Flash Drive To safely remove the flash drive Go to the System USB Drive screen navigate to the Remove Device button using the down arrow key then press the Remove key This procedure allows the USB drive to...

Page 17: ...rt Log followed by Log Entry to capture the first log Press the Stop Log key to stop logging the selected log The Start Stop function can be enabled or disabled during the log setup This function is independent for each log After the log is started the system will capture the first log according to the log setup selected The Log Entry key allows the user to capture a snapshot of the process any ti...

Page 18: ...ith 3 7 A auto resettable fuse 4 A max slow blow 50 V min UL Recognized external fuse recommended Gnd AC Power 90 264 V 47 63 Hz N L Earth Gnd AC Neutral AC Line DC DC DC Power 24 V Note The controller may be powered by AC voltage with the 24 VDC power connection used as backup power Figure 1 Power Connections Isolated Input Signal Connections Isolated input signal connections are made to removabl...

Page 19: ...quiring more than the pull up provided on each digital input terminal G Digital Inputs 5V 1 2 3 4 5 Switch Contact Live Signal C E B Figure 6 Digital Input from Switch Closure and Live Signal Analog Output Connections The following figures show examples for isolated 4 20 mA transmitter output connections Terminal connectors are labeled individually The analog outputs are isolated from each other a...

Page 20: ...e breakdown voltage two to three times the circuit voltage and forward current at least as large as the load current RC Networks Available from Precision Digital RC networks are available from Precision Digital and should be applied to each relay contact switching an inductive load Part number PDX6901 Serial Communication Connections The RS 485 port for serial communication using Modbus protocol h...

Page 21: ...e number of functions that can be applied to the inputs Password Programmable password restricts modification of programmed settings View and Setup menus are password protected function keys and digital inputs are not protected Simulation Mode Inputs channels totals timers and alarms can be simulated from the View menu or from a function key Simulation mode is not saved on power down Alert message...

Page 22: ...vious totals to keep a record of a few days The date is captured with the previous total Grand Total Uses another total as the input and it is set up as non resettable Non Rate Total This total takes the input from a non rate channel a trigger causes the total to increment or decrement based on the settings selected e g Input from weight scale added when digital input is triggered Real Time Clock ...

Page 23: ...nds to delay the output Pulse Filter Use to filter discrete inputs set minimum and maximum on off time in seconds Additional Functions Continued Control Sampler Trigger relay sample and se lect sampling time e g Turn relay on for 30 sec every time total increases by 1 000 Gallons On Off Control Set on off control based on PV On Off Control with Random Varying On Off Points Select Randomizer enter ...

Page 24: ...0 dB at 50 60 Hz Common Mode Rejection 90 dB at 50 60 Hz Pulse Inputs Number of Inputs 4 Pulse inputs card 28 Pulse inputs max no other I O Input Type Active Square Wave NPN PNP Reed Switch Coil Magnetic Pickup Normal threshold 1 2 V 0 8 to 3 0 V High threshold 2 5 V 2 0 V to 6 0 V Coil threshold 20 mV Low or 100 mV High Signal Level Active Square Wave 0 to 30 V max Typical 0 to 5 V Coil 20 mVp p ...

Page 25: ...the same alarm or channel All relays are programmed independently High Low Alarm Defined by set and reset points in the Alarm menu High or Low Alarm Assign relay to any alarm or channel for on off relay control Note Automatic reset only for channel Multi Source High or Low Alarm Assign relay to multi source alarm to indicate common high or low condition Pulse Action Set any relay for pulsing on of...

Page 26: ...ead the correct value from the server Example Ch 1 value 4 379 26 MB Output Data Type Signed 32 Decimals 0 gOutput 4 379 Decimals 3 gOutput 4 379 260 Output Action Specify what should happen when the output register is read by the client e g Start timer 1 Modbus Serial Communications Compatibility RS 485 EIA 485 Protocol Modbus RTU or Modbus ASCII Modbus Enron is supported by the Client and the Sp...

Page 27: ...ntroller when the Spoofer output is read by a Modbus client or leave as None Data Logger USB Drive USB Data Logger Add On Feature PDK9000 D1 The Data Logger is an option in the ConsoliDator It can be purchased at the time the order is placed or it can be purchased and enabled at any time The Data Logger feature is available on ConsoliDator units with a firmware version 2 2 or greater Storage Devic...

Page 28: ... configure the Ethernet port https www lantronix com products xport See the PD9000 manual for instructions ConsoliDator Software System Requirements Windows 7 10 Compatibility The software and firmware versions must be matched Do not write configuration files created using older versions of the firmware and software to controllers with Add On features enabled Ver 2 1 up This can create undesirable...

Page 29: ...can Ack All 1 Ch 1 GAL 81 97 1 Ch 2 GAL 36 06 1 Ch 3 GAL 47 24 1 Ch 4 GAL 23 52 10 85 276 10 85 276 4 87 124 0 82 21 Overall Dimensions Panel Mount Controller Download free 3 D CAD files of these instruments to simplify your drawings predig com documentation cad 1 2685 0 16 21 5 1 6 Units Inches mm ...

Page 30: ...rt controller in the panel cutout the latches on the top and bottom should hold it in place Insert the panel mounting bracket from the back of the panel observe the orientation of the piece marked TOP Install the 12 screws provided Panel Cutout Dimensions Front Panel Dimensions Panel Mount Installation Panel Mounting Notes 1 Panel cutout 10 0 x 10 0 0 05 254 mm x 254 mm 1 3 mm see Front Panel Dime...

Page 31: ...tor Provided ConsoliDator Mounts in Cover ConsoliDator Mounts Inside PDA3939 Clear Cover Sub Panels Available PDA6909 Pipe Mounting Kit Available Light Horn Button Available UL Listed Plastic Enclosures UL Listed CSA Certified Steel Enclosures PDA1909 Dimensions 11 8 x 11 8 x 5 9 300 mm x 300 mm x 150 mm H x W x D PDA1939 Dimensions 17 7 x 13 8 x 7 9 450 mm x 350 mm x 200 mm H x W x D PDA3939 Dime...

Page 32: ... green layers the user can turn on independently The light on the Light Horn can be wired to flash not available on PDA LH5C or stay steady on and the horn is rated at 85 dB The light and horn can be controlled independently of each other via separate relays on the ConsoliDator and since the controller s relays can be reset in a variety of ways there are several ways the Light Horn can operate For...

Page 33: ...GP 16AI 15RY 0 16 0 15 PD9000 GP 16AI 15AO 0 16 15 0 PD9000 GP 20AI 0 20 0 0 PD9000 GP 20AI 10RY 0 20 0 10 PD9000 GP 20AI 10AO 0 20 10 0 PD9000 GP 24AI 0 24 0 0 PD9000 GP 24AI 5RY 0 24 0 5 PD9000 GP 24AI 5AO 0 24 5 0 PD9000 GP 28AI 0 28 0 0 PD9000 GP 4PI 4 0 0 0 PD9000 GP 4PI 5AO 4 0 5 0 PD9000 GP 4PI 5AO 10RY 4 0 5 10 PD9000 GP 4PI 4AI 5AO 4 4 5 0 PD9000 GP 4PI 4AI 5AO 10RY 4 4 5 10 PD9000 GP 4PI...

Page 34: ...that are ordered with the ConsoliDator will be activated at the factory Add On features can be ordered for existing ConsoliDator units with a firmware version of 2 2 or greater at any time The user will receive a key they can enter into the ConsoliDator to unlock the Add On feature See the PD9000 ConsoliDator manual for instructions on how to enable the Add On Features Do not write configuration f...

Page 35: ... PDA LHW White Light Horn PDA LH5C Light Horn with User Choice of Red Green Yellow Blue or White Light PDA LH3LC RYG Light Horn with Red Yellow Green Light Layers PDA9000SH Sun Hood Model Description PDA9000SH ConsliDator Sun Hood Accessories Note 1 This MOD supplies the Light Horn and Button The enclosure comes pre drilled with holes for Light Horn and Button and the user performs the installatio...

Page 36: ...Model Description PDA6420 Split Core AC Current Transducer Input 30 60 120 AAC Output 4 20 mA Signal Splitter Conditioner Accessories Model Description PD659 1MA 1MA Signal Isolator with One 4 20 mA Input and One 4 20 mA Output PD659 1MA 2MA Signal Splitter with One 4 20 mA Input and Two 4 20 mA Outputs PD659 1V 1MA Signal Conditioner with One 0 10 VDC Input and One 4 20 mA Output PD659 1MA 1V Sig...

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