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PPI HumiTherm Ultra, User Manual

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PPI HumiTherm Ultra User Manual Download Page 14

12

HumiTherm Ultra

 

User Manual

 

Process Status Screen

 

 

This screen shows various  rocess Alarm status and the information regarding working / fa ure of 

p

il

various Main and Standby 

Sensors (Temperature & %RH) & Control Gadgets (Air Heater, Boiler Heater & Compressor). The contents on this screen are 
dependent on whether Standby Sensors and / or Standby Control Gadgets are installed or not. Accordingly the following four 
variants of this screen exist:
1.  Alarm Only
2.  Alarm + Standby Sensor
3.  Alarm + Standby Control
4.  Alarm + Standby  Standby Control

Alarm + Standby Standby Control

Alarm + Standby Control

Alarm + Standby Sensor

Touch Button to go to
Next Screen

Touch Button to 
Acknowledge Alarm

Touch Button to go to
Home (Main) Screen

Touch Button to go to
Previous Screen

Alarm Only

Summary of Contents for HumiTherm Ultra

Page 1: ...HumiTherm Ultra User Manual Temperature Humidity RH Control Recording System with 8 16 Mapping Inputs User Manual HumiTherm Ultra PPI HumiTherm Ultra Touch Operation Panel...

Page 2: ...ER SETTINGS MAPPING 7 4 BASIC OPERATION PARAMETERS ORGANIZATION 11 5 OPERATOR LEVEL PARAMETERS 20 6 SUPERVISORY LEVEL PARAMETERS 22 7 FACTORY LEVEL PARAMETERS 26 APPENDIX A DC LINEAR SIGNAL INTERFACE...

Page 3: ...sions Overall Panel Cutout 128 W X 102 H X 55 D mm 121 W X 95 H mm Table 1 1 128 mm 102 mm Figure 1 1 95 mm Panel Cut 55 mm 5 mm 121 mm Panel Cut 1 2 3 4 3 Electrical Connections Section 1 MOUNTING EL...

Page 4: ...2 HumiTherm Ultra User Manual 199 mm Panel Cut 206 mm 136 mm 129 mm 44 mm 6 5 mm Panel Cut Dimensions Overall Panel Cutout 206 W X 136 H X 44 D mm 199 W X 129 H mm 7 Mounting Table 1 2 Figure 1 3...

Page 5: ...08 mm pitch Supply Voltage 20 to 28 VDC 24 V Nominal 9 4 3 HMI 15 7 HMI Pin D Type Connector RS485 Serial Communication with microPLC Mapping Unit 6 Pin PS 2 Connector RS232 Serial Communication with...

Page 6: ...umidifier Compressor Alarm Main Set Select Heater Humidifier Compressor Main RS485 mA Pt100 V mA Pt100 V Stability Control mA V mA V 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 Main 27 26 25 24 Do...

Page 7: ...V as Temperature input The connections are described 0 1 5V 0 10V V 10 11 12 13 RTD Pt100 10 11 12 13 0 4 20mA mA 10 11 12 13 RTD Pt100 3 wire Connect single leaded end of RTD bulb to terminal 10 and...

Page 8: ...Water Level Digital Input Terminals 45 46 Main Thermostat Digital Input Terminals 47 46 Main Water Level Digital Input Terminals 48 46 AlarmAcknowledge Digital Input Terminals 50 49 Power Fail Digital...

Page 9: ...5 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 5 mV V mA RH MAP 1 C RH MAP 2 C RH MAP 3 C RH MAP 4 C RH 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 MAP 8 RH...

Page 10: ...urrent mA Use a shielded twisted pair with the shield grounded at the signal source for connecting mA mV V source Connect common to and the signal to as shown in A2 B2 A1 B1 Figure 3 3 a b POWER SUPPL...

Page 11: ...t To microPLC INPUT TYPE JUMPER SETTINGS The Mapping Unit UniMap is supplied with 8 or 16 T 8RH s Each can be user configured for a 4T 4RH 8 Map Input Input variety of input types which requires appro...

Page 12: ...e Shorting Link for a particular jumper setting Shorting Link Placed Shorting Link Parked Pins Shorting Link Figure 3 7 The figures below show the jumper settings for different input types 3 2 1 4 Pla...

Page 13: ...hows OPEN Sensor Open OVER Process Value above Max Range UNDR Process Value below Min Range The Process Values are shown in Black color under normal condition The Error Messages are shown in Red color...

Page 14: ...dependent on whether Standby Sensors and or Standby Control Gadgets are installed or not Accordingly the following four variants of this screen exist 1 Alarm Only 2 Alarm Standby Sensor 3 Alarm Standb...

Page 15: ...space is screen shows the total record sto Output Status This screen shows w Heating Humidification output power w On Off Status for Main Standby if installed Air Heater Boiler Heater Humidifier Comp...

Page 16: ...puts only 25 0 59 6 24 7 60 2 25 2 60 8 25 3 60 1 22 0 57 5 24 8 61 2 25 1 60 8 27 2 62 3 DOOR OPEN BUTTON If the Humidity cabinet is equipped with Door Lock this touch button opens a screen that allo...

Page 17: ...ow Non Editable Editable after touch Password entry on editable text Screen While the screen is editable type 4 character password then press ENTER Key If the password is correct the parameter setting...

Page 18: ...r Switch Main Standby Outputs Switch to Standby Sensors Table 4 1 GSM Machine ID Reset GSM Module SMS Alert SMS Temperature Control Settings Alarm Settings Input Settings Control Settings Alarm Settin...

Page 19: ...evel Logic Open Close Common Boiler Yes No Control Gadgets Standby Sensor Inputs Sensor Fail Detection Limits Fail Detect Time Min Cyclic Time Hrs Inhibit Time Hrs Mapping Configuration Temperature RH...

Page 20: ...vert without changes Touching ENTor ESC key the keypad automatically collapses Name Field Value Field Note that if the modified value falls outside the Minimum or Maximum limits specified for the para...

Page 21: ...on pops up to indicate the action performed The window collapses upon touching the OK button ALARM MESSAGE WINDOWS For the Alarms related to gadget or sensor failure door open detection low water leve...

Page 22: ...ture value falls below this limit Temperature High DeviationAlarm Range 0 2 to 99 9 C Default 2 0 C This Parameter sets a Positive Deviation offset limit with respect to the TheAlarm is activated if t...

Page 23: ...espect to the The Alarm is activated if the RH Set Value measured RH value exceeds this limit SPEdit on Home Screen This parameter allows to Enable or Disable the set editing for both temperature RH o...

Page 24: ...and is issued using the touch push button All the stored records are deleted from the memory Supervisory Calendar Date Clock Time The Calendar Date is set using 3 separate fields Date DD Month MM Year...

Page 25: ...ce of SMS alert Reset GSM Module Use this touch button if for any reason the GSM module fails to send SMS alerts SMS Alert SMS Available only if the controller is supplied with GSM Module Version Supe...

Page 26: ...for the ID Upon touching the cell an alpha numeric keypad pops up Use alpha numeric keys to assign a new password or edit the existing password and then press ENTER key To delete an exiting password...

Page 27: ...l gadgets the controller automatically switches to the Standby set should any of the sensors control gadgets of the Main set fail After fixing the fault failure the user must acknowledge the same to t...

Page 28: ...x A DC Linear Signal Interface for details Signal Range High Available for DC Linear Volts mAInputs only Input Type Settings Default 0 to 20 mA 4 to 20 mA 0 to 5 V 0 to 10 V 1 to 5 V 0 00 to Signal Hi...

Page 29: ...al Interface for details Zero offset Range 50 0 to 50 0 C Default 0 0 C This value is algebraically added to the measured Temperature Value to derive the final Value that is displayed and compared for...

Page 30: ...This parameter sets a differential dead band between the ON and OFF emperature DeviationAlarm status change Keep it T large enough to avoid frequent switching of theAlarm Status Relay Factory Temperat...

Page 31: ...action Cool Zone Proportional Band Range 0 1 to 999 9 C Default 50 0 C Sets proportional gain for Cool Pre dominant zone Cool Zone Integral Time Range 0 to 3600 Sec Default 100 Sec Sets integral time...

Page 32: ...9 to Temperature Setpoint High Limit Default 10 0 Minimum permissible setpoint value forTemperature control High Limit for Temperature Control Set Value Range For RTD Temperature Setpoint Low Limit t...

Page 33: ...for details Signal Range High Input Type Settings Default 0 to 20 mA 4 to 20 mA 0 to 5 V 0 to 10 V 1 to 5 V 20 00 20 00 5 000 10 00 5 000 Signal Low to 20 00 Signal Low to 20 00 Signal Low to 5 000 Si...

Page 34: ...derive the final Value that is displayed and compared for RH alarm control Use this value to nullify any known constant error Final Value Measured Value Offset Factory Alarm Settings RH 5 0 5 0 2 0 In...

Page 35: ...large RH enough to avoid frequent switching of theAlarm Status Relay Factory Control Settings RH The control settings for comprises of two screens shown above Also the first screen parameters change d...

Page 36: ...action Cool Zone Proportional Band Range 0 1 to 999 9 RH Default 50 0 RH Sets proportional gain for Cool Pre dominant zone Cool Zone Integral Time Range 0 to 3600 Sec Default 100 Sec Sets integral tim...

Page 37: ...H Control Set Value Range to Setpoint High Limit 0 0 RH Default 0 0 Minimum permissible setpoint value for control RH High Limit for RH Control Set Value Range RH Setpoint Low Limit to 100 0 Default 0...

Page 38: ...SP Range 0 0 to 100 0 Default 0 45 Boundary SP Range 0 0 to 100 0 Default 0 45 Time Delay Range 0 to 1000 Sec Default 200 Sec Hysteresis Range 0 1 to 99 9 C Default 2 0 C Zone Select Options Single D...

Page 39: ...is mounted for detecting Low water level Thermostat Low Level Logic Options Switch Open Switch Close Default Switch Close If set to Switch Close the water level is considered Low if the thermostat con...

Page 40: ...s set to Switch Close the door is detected as if the switch is CLOSE If this parameter is set to Switch Open Open the door is detected as if the switch is OPEN Open Alarm Delay Sec Range 0 to 1000 Sec...

Page 41: ...and the Controller is operating on auxiliary power source Factory Standby Sensor Inputs These parameters are particularly useful when sensors with DC Volts Current Outputs are used for measuring temp...

Page 42: ...dget sets are in working condition the controller keeps switching between these two sets periodically with a time interval set by this parameter value Inhibit Time Hrs Range 0 to 250 Hrs Default 1 Hrs...

Page 43: ...value limit which an alarm is generated common below LowAlarm Hysteresis Range 0 1 to 50 0 C Default 2 0 C This parameter sets a differential dead band between the ON and OFF Low TemperatureAlarm stat...

Page 44: ...r is set to Enable the Alarm activation is suppressed until the Temperature value is below the High Alarm Set Value from the time the controller is switched ON This allows suppressing theAlarm during...

Page 45: ...mA 0 to 50 mV 0 to 200 mV 0 to 1 25 V 0 to 5 V 0 to 10 V 1 to 5 V This parameter is the transmitter output signal value that corresponds to the Range High process value Refer Appendix A DC Linear Sign...

Page 46: ...the start up Alarm conditions If this parameter is set to Disable theAlarm is not suppressed during the start upAlarm conditions HighAlarm Set Value Range 0 to 100 0 RH Default 0 RH This parameter se...

Page 47: ...mV 0 to 200 mV 0 to 1 25 V 0 to 5 V 0 to 10 V 1 to 5 V Input Type Settings Default Input Type Options 0 to 20 mA 4 to 20 mA 0 to 50 mV 0 to 200 mV 0 to 1 25 V 0 to 5 V 1 to 5 V 0 to 10 V Default 0 to...

Page 48: ...alue is algebraically added to the measured RH or RH Value to derive the final Value that is displayed and compared for alarm control Use this value to nullify any known constant error Final Value Mea...

Page 49: ...nal range fits e g 4 20 mA 2 Signal Low Signal value corresponding to Range Low process value e g 4 mA 3 Signal High Signal value corresponding to Range High process value e g 20 mA 4 PV Resolution Re...

Page 50: ...PV Resolution 0 1 Range Low 50 0 Range High 250 0 X mA Y psi 4 00 20 00 Signal Low Signal High 0 00 Range Low 5 00 Range High Presume the pressure is to be measured with 0 01 Resolution that is 0 00 t...

Page 51: ...re Range Low Temperature Range High Input Settings Factory Temperature Main Standby RH Control Sensors RH Input Type RH Signal Low RH Signal High RH Range Low RH Range High Temperature Mapping Sensors...

Page 52: ...that below the boundary SP is referred as Cool Pre dominant zone The controller automatically switches between the two zones depending upon the Temperature SP If the Temperature SP is below boundary...

Page 53: ...mpressor Set point 1 0 C Compressor Hysteresis 1 2 C Compressor Switch OFF Level 21 0 1 2 19 8 C Compressor Status OFF ON 20 0 19 8 21 0 C Compressor Time Delay Once the compressor is switched off a t...

Page 54: ...e delay time elapses The following table list various parameters related to Compressor Switching Mode Operation their respective locations Compressor Status OFF ON 20 0 19 8 21 0 C Case 2 Case 3 Case...

Page 55: ...ailure The controller uses the Standby Set only if Main Set Failure condition is stored in its memory The Main Set Failure condition is set upon Main Sensor failure detection by controller or manual c...

Page 56: ...ngs Factory Standby Sensor Inputs Parameter Name Navigation Where to Locate Sensor Fail Detection Limit Temperature Low RH Low The following table list various parameters related to Standby Sensors th...

Page 57: ...electromechanical relays that switch power to SSRs that drive Main Standby gadgets respectively Refer generic electrical connection diagram below NO C NC 12 V Coil NO C NC 12 V Coil Stby Set Select H...

Page 58: ...ion is cleared from its memory through Repair Acknowledge button explained later If the Main Set failure is detected while the Standby set is already failed the controller switches off all outputs and...

Page 59: ...y Set or vice a versa by using touch push button provided for this purpose RepairAcknowledge Once the Main Set and or Standby Set Failure condition is stored in memory the only way to clear the same i...

Page 60: ...troller immediately applies the lock Door Unlock Operation The HMI provides independent password entry for up to 7 authorized persons Each person is identified by a unique ID 1 to 7 and a correspondin...

Page 61: ...Level to change over from Main Control Gadget Set to Standby Control Gadget Set and vice a versa The Thermostat used is set to 110 C and is immersed in boiler water So long as the water level is norma...

Page 62: ...tactors that in turn control the power to the relay SSR sets that drive control gadgets Heater Humidifier Compressor Door Lock This Digital Output can be used to switch an electro mechanical magnetic...

Page 63: ...p p i i n d i a n e t Process Precision Instruments 101 Diamond Industrial Estate Navghar Vasai Road E Dist Palghar 401 210 Maharashtra India 0250 2391722 33 37 42 07498799226 09321985369 support ppii...

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