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MODEL 500 

KEY# 

PART# 

DESCRIPTION 

QTY. USED 

79852 

Split Ring Retainer 

71758 

Powdered  Metal Gear Assembly 

71604 

Bearing Nucor 33061 

70147 

Frame 

79527 

10-24 x  1/2  Pan  Head  Screw

75304 

Base Plate

79711 

3/8-16  Retaining  Unit

75908 

Deck Gasket

10 

75907 

Base Gasket

11 

78176 

Footswitch

12 

71641 

2.0  ID x 2.75 OD Thrust  Bearing Washer

13 

71622 

Thrust Bearing NTA 3244

14 

71642 

.975  ID  x 2.0  OD Washer

15 

71729 

Gear45T

16 

79047 

Horseshoe Retainer

17 

73715 

Capstan

18 

79715 

5/8-18  Nut

19 

75790 

Capstan  End Seal

20 

79712 

1. 2-20  Nut

21 

P71785 

Drive Gear 

22 

71832 

Rear Shaft Roller 

23 

71607 

F-300  Bearing

24 

71822 

.060  x  .515  x  .875  Washer 

25 

71306 

Rear Shaft 

26 

72204 

Motor Strap 

27 

71725 

Motor Gear 20T R.H. 

28 

72002 

Motor 

30 

71608 

DF-2342  Bearing 

31 

71708 

Idler Gear 

32 

74181 

Aluminum Cover 

33 

71006 

Main  Shaft 

34 

79966 

1 .250  x .628  x  .190  Washer 

35 

71827 

Main Shaft Tube Spacer 

36 

75901 

Capstan  Seal 

37 

78177 

Footsw1tch Cap 

39 

79969 

5/8-18 Brass Nut 

40 

P70334  Model ID  Decal 500 

Summary of Contents for WINDLASSES 500

Page 1: ... winch OWNER S MANUAL WINDLASSES 1 models 500 501 502 ...

Page 2: ...ping Tool Adjustable Wrench MATERIAL REQUIRED 8 1 O Butt connectors 2 8 10 Ring terminals 8 Stud 3 8 1 O Ring terminals 5 16 Stud 1 ITEMS UNPACKED Windlass Model 500 501 or 502 Deck Mount Footswitch and Cap 40 Amp Circuit Breaker ITEMS REQUIRED BUT NOT INCLUDED WITH WINDLASS 3 16 Stainless steel bolts 2 required Marine plywood or larger diameter washers Wiring Selection and Specification Estimate ...

Page 3: ...ent thick ness in determining bolt length Figure 1 NOTE We recommend that you mount model 502 on a platform teak mahogany or fiber glass 1 to 1 1 2 thick to provide more space for the stripper WIRING A With windlass installed in place spot a location for the footswitch installation The switch is a pressure sensitive switch and should be mounted where you will be comfortable standing while using yo...

Page 4: ...to allow it to slip on rotating capstan ACAUTION MODELS 500 501 502 ARE POWER UP UNITS ONLYAND ARE NOT DESIGNED FORREVERSED POWER DIRECTION TROUBLESHOOTING A If your windlass fails to respond when you step on the switch 1 Check wire connections be sure they are tight 2 Check circuit breaker 40 amp only 3 Check switcn using bypass If the unit responds replace the switch B If the chain is jamming in...

Page 5: ...t foul the anchor stock or flukes Figure 4 0 Typical Lightweight Anchor 4 When the predetermined scope has been payed out snub the line The anchor will probably get a quick bite into the bottom After the anchor is set rode can be payed out or taken in to the proper length for the anchorage being used and the prevailing and expected weather conditions Regard less of anchor type a backdown load in e...

Page 6: ... I l i i iz o i Jr __ _ jd e l 4 E __ G il N H n U off o Z E E A l a a t1 M A n a E H q N l A IJJ v o 7 l o l Z o Fr J FI o 3 j o ...

Page 7: ...Washer 1 15 71729 Gear45T 4 16 79047 Horseshoe Retainer 1 17 73715 Capstan 1 18 79715 5 8 18 Nut 1 19 75790 Capstan End Seal 1 20 79712 1 2 20 Nut 2 21 P71785 Drive Gear 22 71832 Rear Shaft Roller 23 71607 F 300 Bearing 1 24 71822 060 x 515 x 875 Washer 2 25 71306 Rear Shaft 1 26 72204 Motor Strap 3 27 71725 Motor Gear20T R H 28 72002 Motor 30 71608 DF 2342 Bearing 1 31 71708 Idler Gear 4 32 74181...

Page 8: ...MODEL 77501 0 I li 1 f 39 I I 6 5 4 1 3 12 1 0 g 9 1 24 s ...

Page 9: ... 1 15 P71715 1 2 x 5 8 Gear Hard 4 16 79047 Horseshoe Retainer 17 73715 Capstan 1 18 79715 5 8 18 Nut 1 19 75790 Capstan End Seal 1 20 79712 1 2 20 Nut 2 21 71703 Drive Gear 1 22 71832 Rear Shaft Spacer 1 23 71607 F 300 Bearing 1 24 71822 060 x 515 x 875 Washer 2 25 71304 Rear Shaft 1 26 72203 Motor Strap 2 27 71769 Motor Gear 16T R H 1 28 72002 Motor 30 71608 DF 2342 Bearing 1 31 71704 Pinion Gea...

Page 10: ...3 MODEL 77502 47 44 26 I 1 10 ...

Page 11: ... 18 Nut 1 19 75790 Capstan End Seal 1 20 79712 1 2 20 Nut 2 21 71703 Drive Gear 22 71832 Rear Shaft Spacer 1 23 71607 F 300 Bearing 1 24 71822 060 x 515 x 875 Washer 2 25 71304 Rear Shaft 26 72203 Motor Strap 3 27 71769 Motor Gear 16T R H 1 28 72002 Motor 30 71608 DF 2342 Bearing 1 31 71704 Pinion Gea 1 32 74187 Aluminum Cover 33 71005 Main Shaft 1 34 79966 1 250 x 628 x 190 Washer 2 35 71827 Main...

Page 12: ...use and storage of the product in accordance with the in structions contained in the owner s manual 5 Have Warranty work performed by a dealer or representative approved by Powerwinch 6 Except as provided in C 2 transportation charges are the responsibilities of the Purchaser E This Limited Warranty covers 1 Defects in workmanship or materials 2 Any component sold or manufactured by the Company 3 ...

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