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SECTION I 

INSTALLATION/WIRING 

INSTALLATION 

A  Be sure deck is clean and free of dirt and 

grit. 

B. Place template supplied (in owner's

manual) in desired location on deck. Be

sure the capstan side is properly posi­

tioned. (See Fig. 1.)

C. Tape template in position to the deck.
D. Place windlass on template and check

location and alignment.

E. Put windlass aside and mark centers of

the holes on the template with a nail,

punch or marker.

F. Remove the template and drill the holes

where marked on the deck. (Two 7 /16"

holes for mounting bolts and one 5/8• hole

for motor leads.)

G. Place windlass in position. Be sure

lead wires are entirely through  wiring

hole (518"). Attach windlass to deck using

3/8-16 stainless steel bolts. To determine

the length of the bolt to be used-add

thickness of the deck plus 1-112:· To

assure greatest strength, a backing plate is

recommended for reinforcement. (Marine

plywood, large diameter washers, etc.

under the deck.)  Be sure to take into

consideration the reinforcement thick­

ness in determining bolt length.

Figure 1. 

NOTE: We recommend that you mount model 

#502 on a platform (teak, mahogany, or fiber­

glass) 1• to 1-1 /2" thick to provide more 

space for the stripper. 

WIRING 

A  With windlass installed in place, spot a 

location for the footswitch installation. The 

switch is a pressure sensitive switch and 

should be mounted where you will be 

comfortable standing while using your 

windlass (usually on the stern side of 

your windlass). Avoid placing the switch 

in an area of heavy traffic. 

B. Drill a 518" hole at the chosen  location.

Install switch in place, screwing switch cap

as far as it can go. Go below deck and

tighten adjusting nut on switch.

C. Attach the busbar (P78121) to one side,

of the circuit breaker (P78106) using one

10-32  whiz lock nut  (P79701 ).  Connect

circuit breaker to the po) side of

the battery (See Figure 2).

Figure 2. 

.[] 

D. Measure and cut enough red and black

wire (not supplied) to connect windlass to

battery.

E. Attach ring terminal lo one end of RED

WIRE. Connect this end to the circuit

breaker on positive end of the battery.

Attach ring terminal to the other end of

red wire and connect to one of the screw

terminals of the footswitch.

Summary of Contents for WINDLASSES 500

Page 1: ... winch OWNER S MANUAL WINDLASSES 1 models 500 501 502 ...

Page 2: ...ping Tool Adjustable Wrench MATERIAL REQUIRED 8 1 O Butt connectors 2 8 10 Ring terminals 8 Stud 3 8 1 O Ring terminals 5 16 Stud 1 ITEMS UNPACKED Windlass Model 500 501 or 502 Deck Mount Footswitch and Cap 40 Amp Circuit Breaker ITEMS REQUIRED BUT NOT INCLUDED WITH WINDLASS 3 16 Stainless steel bolts 2 required Marine plywood or larger diameter washers Wiring Selection and Specification Estimate ...

Page 3: ...ent thick ness in determining bolt length Figure 1 NOTE We recommend that you mount model 502 on a platform teak mahogany or fiber glass 1 to 1 1 2 thick to provide more space for the stripper WIRING A With windlass installed in place spot a location for the footswitch installation The switch is a pressure sensitive switch and should be mounted where you will be comfortable standing while using yo...

Page 4: ...to allow it to slip on rotating capstan ACAUTION MODELS 500 501 502 ARE POWER UP UNITS ONLYAND ARE NOT DESIGNED FORREVERSED POWER DIRECTION TROUBLESHOOTING A If your windlass fails to respond when you step on the switch 1 Check wire connections be sure they are tight 2 Check circuit breaker 40 amp only 3 Check switcn using bypass If the unit responds replace the switch B If the chain is jamming in...

Page 5: ...t foul the anchor stock or flukes Figure 4 0 Typical Lightweight Anchor 4 When the predetermined scope has been payed out snub the line The anchor will probably get a quick bite into the bottom After the anchor is set rode can be payed out or taken in to the proper length for the anchorage being used and the prevailing and expected weather conditions Regard less of anchor type a backdown load in e...

Page 6: ... I l i i iz o i Jr __ _ jd e l 4 E __ G il N H n U off o Z E E A l a a t1 M A n a E H q N l A IJJ v o 7 l o l Z o Fr J FI o 3 j o ...

Page 7: ...Washer 1 15 71729 Gear45T 4 16 79047 Horseshoe Retainer 1 17 73715 Capstan 1 18 79715 5 8 18 Nut 1 19 75790 Capstan End Seal 1 20 79712 1 2 20 Nut 2 21 P71785 Drive Gear 22 71832 Rear Shaft Roller 23 71607 F 300 Bearing 1 24 71822 060 x 515 x 875 Washer 2 25 71306 Rear Shaft 1 26 72204 Motor Strap 3 27 71725 Motor Gear20T R H 28 72002 Motor 30 71608 DF 2342 Bearing 1 31 71708 Idler Gear 4 32 74181...

Page 8: ...MODEL 77501 0 I li 1 f 39 I I 6 5 4 1 3 12 1 0 g 9 1 24 s ...

Page 9: ... 1 15 P71715 1 2 x 5 8 Gear Hard 4 16 79047 Horseshoe Retainer 17 73715 Capstan 1 18 79715 5 8 18 Nut 1 19 75790 Capstan End Seal 1 20 79712 1 2 20 Nut 2 21 71703 Drive Gear 1 22 71832 Rear Shaft Spacer 1 23 71607 F 300 Bearing 1 24 71822 060 x 515 x 875 Washer 2 25 71304 Rear Shaft 1 26 72203 Motor Strap 2 27 71769 Motor Gear 16T R H 1 28 72002 Motor 30 71608 DF 2342 Bearing 1 31 71704 Pinion Gea...

Page 10: ...3 MODEL 77502 47 44 26 I 1 10 ...

Page 11: ... 18 Nut 1 19 75790 Capstan End Seal 1 20 79712 1 2 20 Nut 2 21 71703 Drive Gear 22 71832 Rear Shaft Spacer 1 23 71607 F 300 Bearing 1 24 71822 060 x 515 x 875 Washer 2 25 71304 Rear Shaft 26 72203 Motor Strap 3 27 71769 Motor Gear 16T R H 1 28 72002 Motor 30 71608 DF 2342 Bearing 1 31 71704 Pinion Gea 1 32 74187 Aluminum Cover 33 71005 Main Shaft 1 34 79966 1 250 x 628 x 190 Washer 2 35 71827 Main...

Page 12: ...use and storage of the product in accordance with the in structions contained in the owner s manual 5 Have Warranty work performed by a dealer or representative approved by Powerwinch 6 Except as provided in C 2 transportation charges are the responsibilities of the Purchaser E This Limited Warranty covers 1 Defects in workmanship or materials 2 Any component sold or manufactured by the Company 3 ...

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