POWERWINCH Sport Fishing 450 Windlass Owner'S Manual Download Page 4

S

PORT 

F

ISHING 

450

 

A

NCHOR 

W

INCH

P

OWERWINCH

 

S

PECIFICATIONS

 

D

AVIT

/B

OW 

R

OLLER

 

This product requires the use of a closed loop davit or bow roller. Davit or bow roller 
must be installed prior to installing anchor winch to ensure proper performance. 

 

CAUTION

  U

SE OF A DAVIT WITH AN OPEN LOOP IS NOT RECOMMENDED WITH THIS

PRODUCT

.

 

U

SE A DAVIT WITH A CLOSED LOOP TO PREVENT SERIOUS PERSONAL INJURY

AND

/

OR PROPERTY DAMAGE

F

URNISHED

 

M

ATERIALS

qty Description

qty

Description

Anchor Winch 

25A Circuit Breaker 

5/16-18 x 3.5 Stud 

Switch Plate 

5/16 Lock Washer 

#10 x 3/4 Screw 

5/16 Flat Washer 

Switch, DPDT 

5/16-18 Nut 

Mounting Template 

R

EQUIRED 

M

ATERIALS 

(

NOT INCLUDED WITH WINCH

Marine grade plywood for under deck support (optional).

Loctite 242 thread locker or equivalent (optional).

Silicone 

sealant.

R

EQUIRED  

M

ATERIALS FOR 

E

LECTRICAL 

I

NSTALLATION 

 

The following items are required

 

for the electrical installation Sport Fishing 450 

winch.  These items are furnished by the installer. 

Qty

Description

2 ft  12 awg R

ED  

Wire Class 

105˚C

2 ft  12 awg B

LACK 

Wire Class 105˚C

70 ft  6 awg R

ED  

Wire Class 

105˚C 6 awg wire is the "run" wire from anchor to 

switch and battery to switch.  Length is 
based on installation. 

70 ft  6 awg B

LACK 

Wire Class 

105˚C

10 

5/16" 6 awg ring terminals 

5/16" 12 awg ring terminals 

1/4" 12 awg insulated female 
spade quick disconnects 

1/4-20 x 1/2 Screws 

Screws and nuts should be stainless 
steel to avoid rust and corrosion. 

6 1/4-20 

Nuts 

 Wire 

ties 

2 ft  1" diameter heat shrink 
2 ft  2" diameter heat shrink 

Summary of Contents for Sport Fishing 450 Windlass

Page 1: ...ing 450 Windlass FREE FALL ROPE AND CHAIN ANCHOR WINCH PW46101 12 Volt Powered Winch Power In Freewheel out operation These instructions apply to all models listed Details and procedures unique to a s...

Page 2: ...reserves the right to cancel change alter or add any parts and assemblies described in this manual without prior notice Carefree of Colorado agrees to allow the reproduction of this document for use...

Page 3: ...he wiring harness before attempting to install relocate service or perform maintenance on the unit NEVER use the winch to lift or move people or animals NEVER use the winch for overhead lifting NEVER...

Page 4: ...T INCLUDED WITH WINCH Marine grade plywood for under deck support optional Loctite 242 thread locker or equivalent optional Silicone sealant REQUIRED MATERIALS FOR ELECTRICAL INSTALLATION The followin...

Page 5: ...meter 3 strand medium lay premium nylon Powerwinch rope or New England Rope 1 4 Acco G4 Hi Test chain CAUTION Use only spliced rope and chain rodes Shackles should never be used to secure rope to chai...

Page 6: ...ck Washer 5 16 Nut x3 Rope Locker PW27001 Drill Holes as Shown on Template 5 total BOW OF BOAT Center Of Rope Anchor Winch To Davit 5 16 7 9mm 2 5 16 58 7mm 5 1 2 139 7mm 6 7 8 174 6mm 3 1 4 82 6mm ST...

Page 7: ...the base of the rode guide Insert the rode guide into the 2 1 2 hole The half moon cut out must face the davit or bow roller 5 Use a small amount of thread locker and thread the 5 16 18 x 3 1 2 studs...

Page 8: ...ith a 12awg 1 4 female disconnect Ensure that the crimp is solid and cannot pull off 6 Terminate the other end of each wire with a 12awg 5 16 ring terminal 7 Connect the wires to the switch using the...

Page 9: ...h BLACK wire with a 1 4 20 screw and nut Position the wrap and lightly heat until it shrinks around the terminals 16 Route 1 RED and 1 BLACK 6 awg wire from the battery to the switch location Be sure...

Page 10: ...ctly wired To correct switch the black and white wires on back of the switch LOADING THE ROPE AND CHAIN RODE Refer to the rope and chain requirements on page 3 1 Feed rope through davit or bow roller...

Page 11: ...TO THE WINCH MOTOR AND GEAR TRAIN ALWAYS USE THE BOAT MOTOR TO MOVE TOWARD THE ANCHOR POINT 4 When the chain begins enter gypsy the rode is almost retrieved Do not allow the anchor to pull up to quic...

Page 12: ...circuit is ONLY for testing YES If winch runs circuit breaker is bad replace NO Reconnect circuit breaker and go to step C ROPE SLIPS OR JAMS WHEN RETRIEVING A 1 Wrong rope size Replace rope Refer to...

Page 13: ...H SPORT FISHING 450 ANCHOR WINCH 11 REPLACEMENT PARTS LIST Powerwinch Windlass To release anchor hold switch down for 5 seconds DETAIL A A 1 4 2 2 5 6 8 14 13 8 7 8 7 8 7 8 9 11 10 10 11 12 12 12 12 3...

Page 14: ...1437 Locking Gear Kit 10 R001438 Gear Kit 11 R001440 Motor Plate 12 R001439 Fastener Kit 13 R001441 Switch Kit 14 P1027600AJ Circuit Breaker 25A Notes 1 Spin Off Gear Kit item 8 includes shock absorbe...

Page 15: ...h a Carefree product that is not specifically approved by Carefree g Any incidental indirect or consequential loss damage or expense that may result from any defect failure or malfunction of the produ...

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