background image

4

5

Daily

Yearly 

Inspection items  

Inspection method  

Note 

Labels

X

X

Rating plate 

Visual

If the plate is hard to read - replace it

Function

X

X

Raising and lowering function 

Test without load 

A low snapping noise should be audible

-

X

Raising and lowering function 

Try with 125% of rated load 
over a distance of min. 300 
mm.

The lever runs easily. Load chain sprocket and chain 
work well together Brake works. The chain does not twist 
or tangle Hand pulling on the lever feels even

X

X

Selector 

Operation 

Easy to reset 

X

X

Neutral

Operation 

Function

Hooks

X

-

X

Hook opening

Visual
Measurement

Looks normal
See Fig. 6 and Table 2

X

Deformation

Visual

No visible deformation  

X

X

Hook bearing 

Visual

No abnormal play 

X

-

X

Wear, cracks, deformation and 
corrosion

Visuelt
Measurement

No visible damage
See Fig. 6 and Table 2

X

X

Hook latches

Visual

Works, spring entire 

Chain

X

-

X

Pitch

Visual
Measurement

Looks normal
Measure in case of doubt
See Fig. 7 and Table 3

-

X

Wear

Visual
Measurement

Looks problem-free. Measure in case of doubt
See Fig. 7 and Table 3

X

X

Deformation

Visual

No deformation. Measure in case of doubt

X

X

Cracks etc.

Visual

No cracks

X

X

Rust

Visual

No rust

Housing

X

X

Housing 

Visual 

No deformation and no rust

-

X

Operating lever 

Visual 

No deformation  

-

X

Load chain sprocket 

Visual after dismantling

No serious wear or cracks. No fractures or deformation 

-

X

Bearings

Visual, testing 

No damage, smooth running

-

X

Gears

Visual after dismantling

No serious wear or fractures 

X

X

Chain stopstop

Visual 

Must be free of deformation 

Screws 

X

X

Screws, nuts, rivets, cotters 
etc. 

Visual 

Must not be missing. Tighten loose items. Replace as 
necessary

Brake

-

X

Brake disk 

Visual 

Replace if worn

-

X

Brake screw

Visual 

No serious wear

-

X

Pawl and ratchet.

Visual 

Replace worn parts. Carefully lubricate with grease

Checklist for periodic checks 

(normally yearly – more frequently if necessary) 

Summary of Contents for PLH-S1

Page 1: ...1 GB Instruction for use SE Bruksanvisning POWERTEX Lever Hoist model PLH S1 UMPLH20181119SE ...

Page 2: ...11 1 20 5 29 5 50 5 Safety factor 4 1 Static test coefficient WLL x 1 5 Generally according to EN 13157 Function See Fig 2 Make sure the chain is unloaded and set the selector to neutral position N Pull the chain through by hand to the desired position Pulling through the unloaded chain see Fig 2 Make sure the chain is unloaded and set the selector to neutral position N Pull the chain through by h...

Page 3: ...ks The total weight of the target object and its load distribution must be known or calculated For a variety of reasons the centre of gravity can be difficult to determine and thus so will the distribution of the load each hoist must bear In cases where heavy bulky loads must be handled and it is not possible to estimate all factors correctly the max working load limit WLL of each hoist must be re...

Page 4: ...f the pitch dimension is exceeded at any point the chain is damaged by overheating or has been affected by weld splatter Chains must not be repaired they must be replaced by a new original chain If it is desired to lengthen the chain it must be replaced by a new and longer chain Replacement of the chain shall be performed professionally by an authorized repairer and the chain must meet the require...

Page 5: ...orks spring entire Chain X X Pitch Visual Measurement Looks normal Measure in case of doubt See Fig 7 and Table 3 X X Wear Visual Measurement Looks problem free Measure in case of doubt See Fig 7 and Table 3 X X Deformation Visual No deformation Measure in case of doubt X X Cracks etc Visual No cracks X X Rust Visual No rust Housing X X Housing Visual No deformation and no rust X Operating lever V...

Page 6: ... spaken rotera som en propeller vilket innebär fara Varning Om man använder spaklyftblocket för en för lätt last träder inte bromsfunktionen in Minst 3 av maxlasten behövs Exempelvis behövs minst 30 kg last för att 1 tons blockets broms skall träda in Vid lätta laster välj ett mindre spaklyftblock Om det inte går att dra igenom kättingen trots att omställaren är i friläget kan man först behöva los...

Page 7: ... dess lastfördelning måste vara kända eller beräknas Tyngdpunkten kan av flera olika skäl vara svår att fastställa och därmed även fördelningen av lasten som varje lyftanordning måste bära Om tung och skrymmande last måste hanteras och det inte är möjligt att bedöma alla faktorer korrekt måste den högsta tillåtna belastningen WLL för varje lyftanordning minskas med minst 25 Daglig kontroll Efter v...

Page 8: ... minvärdet hos någon länks diameter underskrids maxvärdet för delningsmåttet någonstans överskrids kättingen blivit skadad genom upphettning eller har fått svetsstänk Kätting får ej repareras den måste bytas ut mot ny originalkätting Om kättingen önskas längre måste den bytas ut mot en ny som är längre Byte av kätting skall utföras fackmässigt av auktoriserad reparatör och kättingen skall uppfylla...

Page 9: ...skador Se fig 6 och tabell 2 X X Krokspärrar Okulärt Fungerar fjädern hel Kätting X X Delningen Okulärt Mät Ser normal ut Mät vid tveksamhet Se fig 7 och tabell 3 X X Slitage Okulärt Mät Ser felfri ut Mät vid tveksamhet Se fig 7 och tabell 3 X X Deformation Okulärt Ingen deformation Mät vid tveksamhet X X Sprickor m m Okulärt Inga sprickor X X Rost Okulärt Ingen rost Hus X X Huset Okulärt Ingen de...

Page 10: ... t When ordering spare parts specify model WLL part number and the quantity needed When ordering chain also specify lifting height If the load chain has been damaged or worn out the load sheave probably has to be replaced POWERTEX Lever Hoist 0 25 t ...

Page 11: ...027 28 Change over spring 16 20PLH1511028 29 Selector shaft 16 20PLH1511029 30 Handle rubber grip 16 20PLH1511030 31 Selector lever 16 20PLH1511031 32 Name plate 16 20PLH1511032 33 Hand wheel 16 20PLH1511033 34 Steel wire retainer 16 20PLH1511034 35 Step washer 16 20PLH1511035 36 Hand wheel name plate 16 20PLH1511036 37 Pawl spring 16 20PLH1511037 38 Washer 16 20PLH1511038 39 Pawl 41 Load Chain 16...

Page 12: ...re parts 0 5 6 t When ordering spare parts specify model WLL part number and the quantity needed When ordering chain also specify lifting height If the load chain has been damaged or worn out the load sheave probably has to be replaced ...

Page 13: ...520029 30 Handle rubber grip 16 20PLH1512030 16 20PLH1514030 16 20PLH1515030 16 20PLH1517030 16 20PLH1520030 31 Selector plate 16 20PLH1512031 16 20PLH1514031 16 20PLH1515031 16 20PLH1517031 16 20PLH1520031 32 Name plate 16 20PLH1512032 16 20PLH1514032 16 20PLH1515032 16 20PLH1517032 16 20PLH1520032 33 Hand wheel 16 20PLH1512033 16 20PLH1514033 16 20PLH1515033 16 20PLH1517033 16 20PLH1520033 34 St...

Page 14: ...pare parts 9 t When ordering spare parts specify model WLL part number and the quantity needed When ordering chain also specify lifting height If the load chain has been damaged or worn out the load sheave probably has to be replaced ...

Page 15: ...0PLH1522034 36 Hand wheel name plate 16 20PLH1522036 41 Load Chain 10x28 16 20PLH1522041 42 Chain ring 16 20PLH1522042 45 Warning plate assy 16 20PLH1520045 46 Hook assy 16 20PLH1522046 47 Safety latch assy 16 20PLH1522047 48 Top hook pin 16 20PLH1522048 49 Beam for hook connector Right 50 Hook shaft 51 Beam for hook connector Left 52 Stay bolt A 53 Short stay bolt 54 Stay bolt B 55 Hanger plate 5...

Page 16: ...16 SVERO AB Momarken 19 9556 50 Jönköping Sweden ...

Page 17: ...p to deliver optimum asset integrity quality assurance and traceability the system also improves safety and risk management levels Marking The POWERTEX Lever Hoist is equipped with a RFID Radio Frequency IDentification tag which is a small electronic device that consist of a small chip and an antenna It provides a unique identifier for the block The POWERTEX Lever Hoist is CE marked Standard EN 13...

Page 18: ...www powertex products com ...

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