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PowerTec PT2200i, Instruction Manual

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PowerTec PT2200i Instruction Manual Download Page 28

28.

29.

www.powertec.net.nz

www.powertec.net.nz

PT2000i

  DIGITAL INVERTER GENERATOR

PROBLEM (SYMPTOMS)

Engine does not start

Generator won’t 

produce power

RECOMMENDED ACTION

IF PROBLEM PERSISTS

1. Turn engine switch to “ON”,  

  pull recoil starter. 

2. Check fuel. Fill if empty. See pg  

  15 for more information

3. If oil warning light flickers check  

  oil level. If low, add engine oil.  

 

See pg 14 for more information.

4. Check sparkplug. 

(TORCHA5RTC) 

  Clean if necessary or adjust/ 

  replace gap. Gap: 0.6 - 0.7mm  

  (0.024 - 0.028”) 

See pg 22 for  

  more information

5. Check fuel filter

 - See pg 26. 

 

 Carburettor 

- See pg 22.

 

  Air filter -

 See pg 24. 

 

  Maintain/service if necessary. 

1. Check safety device (DC  

  protector) is “ON”.

2. Turn safety device (AC) to “OFF”.  

  Stop engine and re-start.

If all recommended 

possible areas of 

misadjustment have 

been checked and 

the problem persists, 

contact your local 

Powertec Authorised 

Service Facility

Engine Problems

Troubleshooting

Summary of Contents for PT2200i

Page 1: ...2000W INSTRUCTION MANUAL INSTRUCTION MANUAL PT2200i DIGITAL INVERTER GENERATOR ...

Page 2: ... Your satisfaction with this product and its safe operation is our ultimate concern Therefore please take the time to read the entire manual especially the Safety Precautions They will help you to avoid potential hazards that may exist when working with this product READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD R...

Page 3: ...ety Precautions 4 Generator Controls Features 10 Control Panel 10 Specifications 11 Control Functions 12 Getting Started 14 Wattage Reference Guide 16 Calculating Your Power Needs 17 Operation 17 ElectricalConnection 19 Maintenance 21 Storage 26 Troubleshooting 28 Wiring Diagram 29 Notes 30 Warranty 31 ...

Page 4: ...urless and col ourless gas Breathing exhaust fumes that contains this poisonous gas can cause un consciousness and may lead to death The engine exhaust from this product con tains chemicals known to cause cancer birth defects or other reproductive harm When this tool is running ensure that the area is well ventilated Never run the en gine in an enclosed area Run the engine in an open area or with ...

Page 5: ...or arcing These events could ignite fumes or vapours Do not refill the fuel tank while the engine is running or while the engine is still hot Do not operate the generator with known leaks in the fuel system Excessive build up of unburned fuel gases in the exhaust system can create a poten tially explosive condition This build up can occur after repeated failed start attempts valve testing or hot e...

Page 6: ...pped with a polarized plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation elim inates the need for the three wire earthed power cord and earthed power suppl...

Page 7: ...rator if the power switch does not turn it on or off Any gen erator that cannot be controlled with the power switch is dangerous and must be repaired Do not force the generator Use the correct generator for your application The correct generator will do the job better and safer at the rate for which it is designed Generator Use and Care Make sure the power switch is in its OFF position and disconn...

Page 8: ...haust fumes must be piped out of the building using leak free heat resistant piping Pipes and silencer should not use any flammable materials nor should they be installed near the same Generator ex haust fumes must be within legal limits and installation must always meet local building codes If the generator is installed outdoors it must be weatherproofed and should be soundproofed It should not b...

Page 9: ...cals Avoid contact with hot fuel oil exhaust fumes and hot solid surfaces Avoid body contact with fuels oils and lubricants used in the generator If swal lowed seek medical treatment immedi ately Do not induce vomiting if fuel is swal lowed For skin contact immediately wash with soap and water For eye contact im mediately flush eyes with clean water and seek medical attention Noise Prolonged expos...

Page 10: ...r Generator Controls Features Control Panel 1 Oil warning light 2 Overload indicator light 3 Output Indicator AC pilot light 4 ESC Engine Smart Control 5 3 in 1 switch knob Start stop switch fuel valve and choke 6 AC receptacle 7 AC Reset Cut Out Switch 8 DC receptacle 9 DC Reset Cut Out Switch 10 Parallel Operation Outlets 11 Double USB Port 12 Ground Earth Terminal 1 2 3 4 5 8 7 6 1 2 3 4 5 6 11...

Page 11: ... Stroke OHV Running Wattage 1800W Peak Wattage 2000W Rated Frequency 50HZ Rated Voltage 230V Amperage 7 8A Run Time 6hrs Receptacles qty 1 15A 230V AC 1 12V 8A DC Net Weight 22kg Fuel Type Unleaded gasoline Fuel Capacity 5L Oil Type SAE 10W 30 Start Type Recoil L x W x H 498 x 298 x 459 ...

Page 12: ... pump or refrigerator This is normal behaviour it is not a malfunc tion Low Oil Alarm Red When the engine oil falls below the required level the Low Oil Alarm will come on and the engine will stop automatically The engine will not restart until oil is added to the unit to bring it up to the appropriate level NOTE If the engine stalls or does not start turn the engine switch to ON and then pull the...

Page 13: ... switch is in the ON position the smart throttle controls the engine speed according to the connected electrical load The results are better fuel consumption and less noise When the switch is in the OFF position the engine runs at 4500rpm regardless of wheth er there is a load connected or not NOTE The ESC switch must be turned to OFF when using electrical devices that re quire a large starting cu...

Page 14: ...tlet The Outlet is used to power 230V Single Phase 50Hz loads requiring up to 1800W continuous power Adding Engine Oil CAUTION The generator has been shipped without engine oil DO NOT start the engine before adding engine oil Place generator on a level surface DO NOT tilt the generator while adding oil It can cause you to overfill the oil and or cause the oil to leak into areas in which it is not ...

Page 15: ...it cannot be returned to the place of purchase 1 Use clean fresh regular unleaded fuel with a minimum octane rating of 91 2 DO NOT mix oil with fuel 3 Clean area around the fuel cap 4 Remove the fuel cap 5 Be sure that the fuel strainer is in place 6 Slowly add fuel to the tank up to the red line E DO NOT overfill 7 DO NOT fill above fuel strainer 8 Screw on the fuel cap and wipe away any spilled ...

Page 16: ... 1 3 HP 725 1400 Radio 200 200 Blender 375 500 Sump Pump 1 2 HP 1050 2150 Well Pump 1 2 HP 1000 2100 Household Water Pump 1200 2700 Central Air Conditioner 10 000 BTU 1500 2200 24 000 BTU 3800 5000 32 000 BTU 5000 6500 Room Air Conditioner 10 000 BTU 1500 2200 Circular Saw 7 1 4 1400 2300 Chainsaw 2HP 1100 2500 Portable Air Compressor 1200 3600 Hand Drill 1 2 600 900 Drill 1 2 600 900 Battery Char...

Page 17: ... a closed area or it may cause unconsciousness and death within a short time Operate the engine in a well ventilated area CAUTION The generator has been shipped without engine oil DO NOT start the engine without filling oil to the required level Do not tilt the generator when adding engine oil This could result in overfilling and may damage the engine DO NOT connect any electric devices before sta...

Page 18: ...ere is no load on the generator In ambient temperature below 0ºC the en gine will run at the rated r min 4500r min for 5 minutes to warm up the engine In ambient temperature below 5º the en gine will run at the rated r min 4500r min for 3 minutes to warm up the engine The ESC unit operates normally after the above time period while the ESC is ON Starting the Engine WARNING Operate the engine in a ...

Page 19: ...he lines and plug connections are in good condition before connecting to the generator Ensure the total load is within the generator rated output Ensure the receptacle load current is within receptacle rated current WARNING Make sure to ground Earth the generator When the electrical device is earthed the generator must also always be earthed 1 Start the engine as in previous section STARTING THE E...

Page 20: ...onnect the red battery charger lead to the positive battery terminal and connect the black lead to the negative battery terminal DO NOT reverse these positions 3 Connect the battery charger leads to the battery terminals securely so that they are not disconnected due do engine vibration or other disturbances 4 Charge the battery by following the instructions in the owner s manual for the battery 5...

Page 21: ...5hrs 225cc Every 250hrs NOTE If the generator engine works frequently under high temperature or heavy load change the oil every 25 hours If the engine frequently works under dusty or other severe conditions clean the air filter ele ment every 10 hours If necessary change the air filter element every 25 hours While maintaining the generator you should fol low the service interval guide above using ...

Page 22: ...ion The porcelain insulator around the centre electrode of spark plug should be a Medium to light tan colour 6 Check the spark plug type and gap The spark plug gap should be measured with a wire thick ness gauge and if necessary adjusted to specifi cation 7 Install spark plug spark plug cap cover and screws Spark Plug Type TORCH A5RTC Spark Plug Gap 0 6 0 7 mm 0 024 0 028 in Spark Plug Torque 12 5...

Page 23: ...ove the screws 1 and then remove the cover 2 3 Remove the oil filler cap 4 Place an oil pan under the engine Tilt the generator to drain the oil completely 5 Return the generator to a level surface CAUTION DO NOT tilt the generator when adding engine oil This could result in overfilling and damage to the engine 6 B Add engine oil to the upper level as seen in the diagram 1 Recommended engine oil S...

Page 24: ... air filter case cover 2 3 C Remove the foam element 1 4 Wash the foam element in solvent and dry it 5 Oil the foam element and squeeze out excess oil The foam element should be wet but not dripping CAUTION Do not wring out the foam element when squeez ing it This could cause it to tear 6 Insert the foam element into the air filter case Be sure the foam element sealing surface matches the air filt...

Page 25: ...and then remove the cover 2 2 B C Loosen the bolt 1 and the remove the muffler cap 2 the muffler screen 3 and spark arrester 3 E Remove the carbon deposits on the muffler screen and spark arrester using a wire brush Use wire brush lightly to avoid damaging the muffler screen or spark arrestor 4 Check the muffler screen and spark arrester replace them if damaged 5 Install the spark arrester 6 Insta...

Page 26: ...nst deterioration Drain the fuel 1 Turn the 3 in 1 switch to OFF 2 Remove the fuel tank cap Extract the fuel tank into an approved gasoline container using a commercially available hand siphon Then install the fuel tank cap Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfaces or plastic parts 3 Turn the 3 in 1 switch to ON 4 Turn the fuel tank c...

Page 27: ...r and valves from rusting 3 Clean exterior of the generator and apply a rust inhibitor 4 Store the generator in a dry well ventilat ed place with the cover placed over it 5 The generator must remain in a vertical po sition when stored carried or operated 6 Remove the screws 1 and then remove the cover 2 7 Drain the fuel from the carburettor by loosening the drain screw 3 on the car burettor float ...

Page 28: ...l See pg 14 for more information 4 Check sparkplug TORCHA5RTC Clean if necessary or adjust replace gap Gap 0 6 0 7mm 0 024 0 028 See pg 22 for more information 5 Check fuel filter See pg 26 Carburettor See pg 22 Air filter See pg 24 Maintain service if necessary 1 Check safety device DC protector is ON 2 Turn safety device AC to OFF Stop engine and re start If all recommended possible areas of mis...

Page 29: ...29 www powertec net nz PT2000i DIGITAL INVERTER GENERATOR Wiring Diagram ...

Page 30: ...30 www powertec net nz PT2000i DIGITAL INVERTER GENERATOR Notes ...

Page 31: ...operation of the product lack of proper care and maintenance of the product external damage external circumstances such as contaminated fuel or poor water supply modifica tions to the product attempted repair service by a party other than an Approved Service Agent is not covered under warranty Warranty does not cover pre delivery service and adjustment or failure that may occur as a result of lack...

Page 32: ...s our customer and will strive to provide you with the best service and reliability in the industry This product is backed by our extensive warranty and service network Please contact your local agent or submit a service case online for fast response at www powertec net nz ...

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