Page ii
© copyright 1992-1996 by
Powertec Industrial Motors
Page 1: ...Repair Center for Powertec Drives and Motors 460 Milford Parkway Milford OH 45150 www motorsystems com 513 576 1725...
Page 2: ...NTROLLED DIGITAL SPEED RATIO CONTROLLER MADE IN USA INSTALLATION AND OPERATION INSTRUCTION MANUAL Revision 2A October 6 1993 This manual is fully implemented with software version SFWVER 93271 and lat...
Page 3: ...Page ii copyright 1992 1996 by Powertec Industrial Motors...
Page 4: ...9 18 Baud Rate 19 19 Local Remote Keylock 19 20 Speed Ratio SETPOINT 19 21 Operator Security Code 19 22 A to D Low Engineering Units 19 23 A to D High Engineering Units 20 24 A to D Display Mode 20 25...
Page 5: ...ADVANCED FUNCTIONS 33 List of Illustrations 1 Physical Dimensions 2 2 Rear Terminal Strip connections 5 3 Connections to the DIGIMAX DIGIMAX DIGIMAX DIGIMAX DIGIMAX 8 4 Front panel Display 9 5 Typica...
Page 6: ...UNLESS YOU HAVE CHECKED FOR THE PROPER CONNECTIONS NOTICE If you are replacing a DIGIMAX III with a DIGIMAX DIGIMAX DIGIMAX DIGIMAX DIGIMAX check TB2 terminals 1 2 and 3 to be sure that there are no...
Page 7: ...r abuse defective or incorrect installation effects of the DIGIMAX DIGIMAX DIGIMAX DIGIMAX DIGIMAX on other equipment or effects on the DIGIMAX DIGIMAX DIGIMAX DIGIMAX DIGIMAX causedbyotherequipment a...
Page 8: ...Page vii DIGIMAX Manual...
Page 9: ...o operators which may be remote from the location of the motor control Control inputs and outputs are isolated for flexibility and immunity to interactions between units Speed or ratio setpoints and o...
Page 10: ...Page 2 copyright 1992 1996 by Powertec Industrial Motors Figure 1 Physical dimensions of the DIGIMAX...
Page 11: ...to and from the DIGIMAX DIGIMAX DIGIMAX DIGIMAX DIGIMAX must be kept away from power wiring All relays used in conjunction with or in the vicinity of the DIGIMAX must have arc suppressors if they have...
Page 12: ...QUENCY OUTPUT This is the output frequency to the controlled drive or drives It is capable of driving up to ten inputs of motor controls or ten other DIGIMAX DIGIMAX DIGIMAX DIGIMAX DIGIMAX inputs or...
Page 13: ...peripheral device control By connecting relays to these outputs and using the relays to control the drive it is possible to run the DIGIMAX DIGIMAX DIGIMAX DIGIMAX DIGIMAX and motor control entirely...
Page 14: ...DIGIMAX does NOT cause the drive to reverse A separate simultaneous command must be given to the drive If the drive is given a reverse command it will not reverse until the DIGIMAX DIGIMAX DIGIMAX DIG...
Page 15: ...able should have conductors no smaller than 24 AWG for distances up to 500 feet Recommended cables are cables such as Belden Wire Company part 9829 or part 88102 Connecting the link together consists...
Page 16: ...Page 8 copyright 1992 1996 by Powertec Industrial Motors Figure 3 Connections to the DIGIMAX speed controller...
Page 17: ...g to a newly entered ratio The REMOTE indicator is on when remote operation is on In one REMOTE mode the keypad is locked out unless the unit s LOC REM key is pressed In another mode even the LOC REM...
Page 18: ...t must be pressed first followed by a security code and then the ENTER button to access the parameters When the PGM CLR key is pressed the display will blank and the numbers of the security code as th...
Page 19: ...13 and 12 on TB1 The display shows the letter Ao on the left side of the display and the current value of the Analog Output in Engineering units which are controlled and scaled with parameters 28 thr...
Page 20: ...N function the UP key will only work for the AUXOUT and the PRESET functions It is not necessary to press the ALT key between the PRESET key and the ON key or after the AUXOUT number key before the ON...
Page 21: ...er the security code a dash will appear for each number entered It is not necessary to enter any leading zeroes Enter 12 if that is the code It is not necessary to enter 00012 although that will work...
Page 22: ...200 10 Jump UP Change 0 to 99999 10 11 Jump Down Change 0 to 99999 10 12 Up to Speed Tolerance 0 to 255 10 13 Jump MOP 0 to 1 0 14 Float Freeze 0 to 1 0 15 Display Sample Rate 1 to 255 1 16 Setup Dur...
Page 23: ...termined by parameter 2 in the MASTER mode If a new SETPOINT is entered during acceleration or deceleration run is still active the DIGIMAX goes to the new value changing from acceleration to decelera...
Page 24: ...ectable feedback rate via switches on the logic board With the Model 500 check switches S1 1 and S1 2 If there is a doubt as to either the encoder PPR or the EPROM multiplier check the motor for a spe...
Page 25: ...2 Enter 1 for SLAVE mode where direct ratios are entered as SETPOINTs A reference frequency must be supplied to TB2 terminals 13 and 14 The ratio to be entered as a setpoint is SLAVE MASTER The frequ...
Page 26: ...input is released in less than half a second 0 5 sec the SETPOINT will stay at the new value If the contact stays closed for more than 0 5 second then the SETPOINT will continue to increase at the rat...
Page 27: ...generates error code 10 Press PGM CLR to clear it 19 19 19 19 19 LOCAL REMOTE KEYLOCK LOCAL REMOTE KEYLOCK LOCAL REMOTE KEYLOCK LOCAL REMOTE KEYLOCK LOCAL REMOTE KEYLOCK Enter 0 for LOCAL keypad oper...
Page 28: ...HIGH ENGINEERING UNITS A TO D HIGH ENGINEERING UNITS A TO D HIGH ENGINEERING UNITS The input at terminals 15 and 17 on TB2 may range from 0 to 10 VDC This parameter sets in engineering units what the...
Page 29: ...meter 29 or a number greater than parameter 30 is entered an error code is generated Press PGM CLR to clear the error and try again 29 29 29 29 29 D TO A LOW ENGINEERING UNITS D TO A LOW ENGINEERING U...
Page 30: ...36 INSTALLED OPTION ENABLE INSTALLED OPTION ENABLE INSTALLED OPTION ENABLE INSTALLED OPTION ENABLE INSTALLED OPTION ENABLE If there is no installed option such as BCD input this parameter should be se...
Page 31: ...s steps in programming the unit in approximately the order in which they will be faced Refer to the parameter tables on pages 14 and 20 and to the referenced sections SETUPCHOICES SETUPCHOICES SETUPCH...
Page 32: ...Page 24 copyright 1992 1996 by Powertec Industrial Motors Figure 5 Typical connections of the DIGIMAX to a POWERTEC Model 500 Brushless DC control...
Page 33: ...ch was entered is correct the DIGIMAX DIGIMAX DIGIMAX DIGIMAX DIGIMAX will enter the parameter entry mode If the security code entered is incorrect the NORMAL mode will be restored There are two main...
Page 34: ...Page 26 copyright 1992 1996 by Powertec Industrial Motors Figure 6 Typical connections to a POWERTEC Non Regenerative Brushless DC control...
Page 35: ...al Section3givessomeoftheerror codes with illegal values in parameter entries ERROR CODE 01 SPEED GREATER THAN PARAMETER P 2 SPEED GREATER THAN PARAMETER P 2 SPEED GREATER THAN PARAMETER P 2 SPEED GRE...
Page 36: ...Page 28 copyright 1992 1996 by Powertec Industrial Motors Figure 7 Standard connections to a POWERTEC Regenerative Brushless DC control...
Page 37: ...EGALDECIMALLOCATION ILLEGALDECIMALLOCATION ILLEGALDECIMALLOCATION This error is generated if a number greater than 4 is entered into parameter 3 Press ENTER to clear the error code and enter a number...
Page 38: ...Page 30 copyright 1992 1996 by Powertec Industrial Motors Figure 7 Standard connections to a POWERTEC MILLENNIUM Brushless DC motor control...
Page 39: ...catch all error statement which is displayed if the microprocessor detects an error that does not fit into one of the above categories If it occurs during parameter entry press PGM to exit program mod...
Page 40: ...zero with the motor speed When the next run command is given the UP command must be used to get the motor back up to speed or a new speed entered MASTER OR SLAVE MASTER OR SLAVE MASTER OR SLAVE MASTE...
Page 41: ...a decimal place in P 02 Press the UP button 4 Enter 1 in P 03 one decimal place Press the UP button 5 P 04 is not used in the MASTER mode Enter 10000 since that is the value used in the slave mode Pre...
Page 42: ...PR encoder and this motor has a 120 PPR encoder Using the formula above 1400 2500 X 120 240 28 Enter 0 2800 in parameter P 04b you may press 2800 leading zeroes are not necessary Press the UP button 7...
Page 43: ...or press ALT and 3 2 and ENT 3 Press 2 and ENT 4 Exit the SETUP mode press ENT 5 With the DIGIMAX in the RUN mode and TB2 terminal 6 NOT energized enter the first speed or ratio SETPOINT 6 Energize T...
Page 44: ...Page 36 copyright 1992 1996 by Powertec Industrial Motors...
Page 45: ...ess such as operators process engineers and lower level maintenance people This number may be changed easily to exclude people who may no longer be allowed access to the parameters There is a second p...
Page 46: ...Page 38 copyright 1992 1996 by Powertec Industrial Motors...
