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     WARNING

Always place the ON/OFF switch in the OFF position 
and unplug the power cord from its power source 
before performing any assembly or adjustment.

 

Failure to do so could result in accidental starting resulting 
in possible serious personal injury.

GENERAL MAINTENANCE

     CAUTION

REPLACE

 the grinding wheels if there is any damage 

at all. FAILURE to replace a damaged wheel can cause 
serious injury to the operator.

     WARNING

Repairs to the bench grinder should be performed 
by trained personnel only. Unauthorized repairs or 
replacement with non-factory parts could cause serious 
injury to the operator and damage to the bench grinder.

MAINTENANCE

7

TROUBLESHOOTING

LUBRICATION

The bench grinder has sealed lubricated bearings in 
the motor housing that do not require any additional 
lubrication from the operator.

CLEANING

With the bench grinder unplugged, rotate the grinding 
wheels slowly and inspect for any damage or trapped 
debris. Periodically blow areas in and around the grinder 
to keep the machine and work area clean.
Avoid using solvents when cleaning plastic parts. Most 
plastics are susceptible to damage from various types of 
commercial solvents and may be damaged by their use. 
Use clean cloths to remove dirt, dust, oil, grease, etc.

     CAUTION

DO NOT USE FLAMMABLE MATERIALS

 to clean 

the bench grinder. A clean dry rag or brush is all that is 
needed to remove dust and debris buildup.

SYMPTOM

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

Motor does not run.

1. Machine not plugged in. 

1. Plug power cord into electrical receptacle.

2. Power switch in OFF position.

2. Flip switch to ON position.

3. Power cord is faulty. 

3. Replace power cord.

4. Fuses or circuit breaker is open.

4. Overloaded electrical circuit.

5. Grinding wheels are blocked.

5. Unplug machine and remove obstruction.

Motor does not have 
full power.

1. Incorrect line voltage.

1. Have a qualified electrician check line for 

proper voltage.

2. Motor capacitor has failed

2. Replace motor capacitor

Motor runs hot

1. Motor is overloaded. 

1. Reduce pressure on workpiece.

2. Poor air circulation around motor. 

2. Remove any blockage around motor.

3. Overuse in high ambient temperature 

room

3. Reduce runtime to 20 minutes or less

Motor stalls or runs 
slow.

1. Motor is overloaded. 

1. Reduce pressure on workpiece.

2. Incorrect line voltage.

2. Have a qualified electrician check line for 

proper voltage.

3. Motor capacitor has failed

3. Replace motor capacitor

Fuse blows or circuit
breaker trips.

1. Motor is overloaded. 

1. Reduce pressure on workpiece.

2. Overloaded electrical circuit breaker. 

2. Reduce the amount of items on circuit

3. Wrong fuse or circuit breaker

3. Replace with correct fuse or circuit breaker.

4. Defective cord, plug or switch creating a 

short circuit.

4. Replace with new parts

5. Undersized or excessive length of 

extension cord.

5. Use correct size.

6. Grinding wheels are blocked. 

6. Unplug machine and remove obstruction.

MAINTENANCE

7

7

TROUBLESHOOTING

7

Summary of Contents for BGSS801

Page 1: ...BENCH GRINDER QUESTION s s s 15 0727 You will need this manual for safety instructions operating procedures and warranty Put it and the original sales invoice in a safe dry place for future reference...

Page 2: ...ASSEMBLY 2 OPERATION 6 MAINTENANCE 7 TROUBLESHOOTING 7 PARTS ILLUSTRATION LIST 8 WARRANTY 10 SECTION PAGE Unpacking Tools Needed Installation Assembling Spark Deflectors Assembling Eye Shields Assemb...

Page 3: ...t and safest performance Follow instructions for lubricating and changing accessories Check for damaged parts Check for alignment of moving parts binding breakage mounting and any other condition that...

Page 4: ...ss separation as the diameter of the wheel decreases with use The value of separation used in the marking is to be the separation recommended by the manufacturer but shall not be more than 1 8 in Only...

Page 5: ...mounting rod Slide the bolt through the flat washer clamp bracket and curved end of eye shield mounting rod into the wheel guard Position the eye shield over the grinding wheel to protect the user fro...

Page 6: ...wear and need to be replaced occasionally Rotate the eye shield up to access the tool rest Loosen the tool rest locking knob and rotate the tool rest away from the grinding wheel Remove the fasteners...

Page 7: ...ther the tool is properly grounded Do not modify plug provided If it will not fit in outlet have a proper outlet installed by a qualified electrician Use only 3 wire extension cords that have 3 prong...

Page 8: ...OPERATION The bench grinder is designed for hand held grinding sharpening and cleaning operations Grinders remove material rapidly so pressure is the key to efficient grinding Grinding Chart Low Speed...

Page 9: ...t is needed to remove dust and debris buildup SYMPTOM POSSIBLE CAUSE S CORRECTIVE ACTION Motor does not run 1 Machine not plugged in 1 Plug power cord into electrical receptacle 2 Power switch in OFF...

Page 10: ...8 SLOW SPEED GRINDER PARTS ILLUSTRATION 8 PARTS LIST 8...

Page 11: ...ut M5 4 25 BGSS801025 End bell 2 26 BGSS801026 Wave washer D47 1 27 BGSS801027 Stator 1 28 BGSS801028 Cord bushing 1 Key No Part No Description Specification Qty 29 BGSS801029 Locking washer D4 1 30 B...

Page 12: ...e proof of purchase documentation which includes a date of purchase POWERTEC will either repair or replace any defective part at our option at no charge to you The repaired or replacement unit will be...

Page 13: ...NOTE...

Page 14: ...NOTE...

Page 15: ...NOTE...

Page 16: ......

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