PowerTec 365S Operator'S Manual Download Page 5

 

A-1 

Safety 

11/04 

 

WARNING

 

This equipment must be used by qualified personnel.  Be sure that all installation, operation, maintenance and repair 

procedures are performed only by qualified person.  Read and understand this manual before operating this equipment.  

Failure  to  follow  the  instructions  in  this  manual  could  cause  serious  personal  injury,  loss  of  life,  or  damage  to  this 

equipment.  Read and understand the following explanations of the warning symbols.  Lincoln Electric is not responsible 

for damages caused by improper installation, improper care or abnormal operation. 

 

 

WARNING:  This symbol indicates that instructions must be followed to avoid serious personal injury, 

loss of life, or damage to this equipment.  Protect yourself and others from possible serious injury or 

death. 

 

READ AND UNDERSTAND INSTRUCTIONS:  Read and understand this manual before operating 

this equipment.  Arc welding can be hazardous.  Failure to follow the instructions in this manual could 

cause serious personal injury, loss of life, or damage to this equipment. 

 

ELECTRIC SHOCK CAN KILL:  Welding equipment generates high voltages.  Do not touch the 

electrode, work clamp, or connected work pieces when this equipment is on.  Insulate yourself from 

the electrode, work clamp, and connected work pieces. 

 

ELECTRICALLY POWERED EQUIPMENT:  Turn off input power using the disconnect switch at the 

fuse box before working on this equipment.  Ground this equipment in accordance with local electrical 

regulations. 

 

ELECTRICALLY POWERED EQUIPMENT:  Regularly inspect the input, electrode, and work clamp 

cables.  If any insulation damage exists replace the cable immediately.  Do not place the electrode 

holder directly on the welding table or any other surface in contact with the work clamp to avoid the 

risk of accidental arc ignition. 

 

ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS:  Electric current flowing through any 

conductor creates electric and magnetic fields (EMF).  EMF fields may interfere with some 

pacemakers, and welders having a pacemaker shall consult their physician before operating this 

equipment. 

 

CE COMPLIANCE:  This equipment complies with the European Community Directives. 

 

FUMES AND GASES CAN BE DANGEROUS:  Welding may produce fumes and gases hazardous to 

health.  Avoid breathing these fumes and gases.  To avoid these dangers the operator must use 

enough ventilation or exhaust to keep fumes and gases away from the breathing zone. 

 

ARC RAYS CAN BURN:  Use a shield with the proper filter and cover plates to protect your eyes from 

sparks and the rays of the arc when welding or observing.  Use suitable clothing made from durable 

flame-resistant material to protect you skin and that of your helpers.  Protect other nearby personnel 

with suitable, non-flammable screening and warn them not to watch the arc nor expose themselves to 

the arc. 

 

WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION:  Remove fire hazards from the welding 

area and have a fire extinguisher readily available.  Welding sparks and hot materials from the welding 

process can easily go through small cracks and openings to adjacent areas.  Do not weld on any 

tanks, drums, containers, or material until the proper steps have been taken to insure that no 

flammable or toxic vapors will be present.  Never operate this equipment when flammable gases, 

vapors or liquid combustibles are present. 

 

WELDED MATERIALS CAN BURN:  Welding generates a large amount of heat.  Hot surfaces and 

materials in work area can cause serious burns.  Use gloves and pliers when touching or moving 

materials in the work area. 

 

SAFETY MARK:  This equipment is suitable for supplying power for welding operations carried out in 

an environment with increased hazard of electric shock. 

Summary of Contents for 365S

Page 1: ...IM3030 04 2011 REV01 POWERTEC 365S 425S 505S OPERATOR S MANUAL LINCOLN ELECTRIC BESTER Sp z o o ul Jana III Sobieskiego 19A 58 260 Bielawa Poland www lincolnelectric eu...

Page 2: ...ERTEC 365S 425S 505S conforms to the following directives 2006 95 CEE 2004 108 CEE and has been designed in compliance with the following standards EN 60974 1 EN 60974 10 2005 Pawe Lipi ski Operations...

Page 3: ...ion in accordance with national law electrical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility As the owner...

Page 4: ...the dealer For future reference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number...

Page 5: ...clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magnetic fields EMF EMF fields may...

Page 6: ...Duty cycle and Overheating The duty cycle of a welding machine is the percentage of time in a 10 minute cycle at which the welder can operate the machine at rated welding current Example 60 duty cycle...

Page 7: ...igh Inductance For connecting the return welding cable 8 Fuse This fuse protects the gas heater socket see accessories K14009 1 CO2 Socket Kit 9 Fuse This fuse protects the primary winding of auxiliar...

Page 8: ...ng gas flow to the arc Check the welding gun condition replace it if necessary Check condition and operation of the cooling fan Keep clean its airflow slots Periodic maintenance every 200 working hour...

Page 9: ...lephone cables that are in or adjacent to the work area and the machine Radio and or television transmitters and receivers Computers or computer controlled equipment Safety and control equipment for i...

Page 10: ...lding Current Range Maximum Open Circuit Voltage 365S 30A 350A 365S 42 Vdc 425S 30A 420A 425S 47 Vdc 505S 30A 500A 505S 55 Vdc RECOMMENDED INPUT CABLE AND FUSE SIZES Fuse or Circuit Breaker Size Input...

Page 11: ...Lincoln Electric Service Department for any code number not listed Use the illustration of assembly page and the table below to determine where the part is located for your particular code machine Us...

Page 12: ...1 2 3 1 BLACK FRAME SHIELD 1115 299 073R 1 x x x 2 SWITCH 1115 270 019R 1 x x x 3 FEMALE SOCKET 1158 641 130R 1 x x x 4 SWITCH 1158 650 023R 1 x x x 5 SOCKET C 2986 001 3R 3 x x x 6 CASTER DIA 1029 6...

Page 13: ...1115 260 223R 1 x 22 FRONT PANEL R 3019 145 1 08R 1 x x x 23 STICKER R 0010 218 1R 1 x x x 24 COVER R 1019 161 1 02R 1 x x x STICKER R 0010 234 1R 1 x STICKER R 0010 235 1R 1 x 25 STICKER R 0010 236 1...

Page 14: ...000 069R 1 x x x POWER CABLE D 5578 171 2R 1 x 19 POWER CABLE D 5578 171 3R 1 x x Figure C Figure C No Description Index Qty 1 2 3 1 PANEL R 1019 157 1 08R 1 x x x 2 STICKER R 0010 239 1R 1 x x x 3 H...

Page 15: ...5 Waste Electrical Electronic Equipment...

Page 16: ...l Assembly 7 X Divider Panel Assebly 8 X 3 phase Bridge Rectifier 9 X X Auxiliary Transformer 10 X X X Bracket 11 12 13 1 4 X Bus Bar 15 X X Cables 16 17 X X X X Capacitor 18 X Chain 19 X Choke 20 X X...

Page 17: ...7 Electrical Schematic...

Page 18: ...8...

Page 19: ...8 KP14016 1 0 KP14016 1 2 Solid 0 6 0 8mm 0 8 1 0mm 1 0 1 2mm KP14016 1 6R Cored wires 1 2 1 6mm KP14016 1 2A Aluminum wires 1 0 1 2mm KP14017 0 8 KP14017 1 0 KP14017 1 2 KP14017 1 6 Solid wires 0 6 0...

Page 20: ...EVISIONS DO NOT PRINT THIS PAGE IN THE MANUAL REV 0 Beta phase Manual English Portuguese REV01 Spare parts was changed Title page and page II were changed PRINT THIS MANUAL ACCORDINGLY WITH THE PROCED...

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