PowerMax ROUGH-RIDER 700 UTV Maintenance Manual Download Page 84

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5. Check if there exists any slip thread on the

open-groove nut.

6. Disassemble the front bridge transmission box parts, check

each joggle whether contraposition and right, the joggle have

no intervene.

7. Whether the oil nozzle does stop up, if so, first to use the

needle to poke the material if it will not be able to solved,

replace the oil nozzle to install the original position of the

front box.

8. If there are any problems with the sensor, it must be

inspected and maintained by the special serviceman.

9. The gear is easy to wear out, and it is in the

transmission system.

4.1.2 Disassemble, inspection and assembly of the front bridge

4.4.2.1 Disassemble the front bridge

1. Take down the left and right front wheel parts.

2. Sequently remove the front disk brake clip, cotter pin,

open-groove nut, cushion and front wheel hub.

3、Disassemble the left and right arm rocker and cross

steering knuckle.

4. Disassemble the differential device

5. Take down the front bridge from the frame

Summary of Contents for ROUGH-RIDER 700 UTV

Page 1: ...1 ROUGH RIDER700UTV Maintenance Manual...

Page 2: ...t of engine 11 2 1 Inspection of cylinder head intake And exhaust valve 11 2 2 Inspection of spark Plug 14 2 3 Inspection of cylinder piston and piston ring 15 2 4 Inspection of crankshaft 18 2 5 Insp...

Page 3: ...kcase cover 33 3 6 Magneto 34 3 7 Oil pump 34 3 8 Clutch 36 3 9 Carburetor 36 3 9 1 Structure of carburetor 36 3 9 2 Inspection and adjustment of carburetor 37 4 Chassis 4 1 Direction system 42 4 2 Br...

Page 4: ...n system 108 5 2 Magneto and charging system 109 5 3 Battery 110 5 4 Lighting system 111 5 5 Meter and signal system 112 5 6 Electrical starting system 113 6 Appendix 115 6 1 Specification 115 6 2 Req...

Page 5: ...5 General Information 1 Description...

Page 6: ...6 1 1 Identification code 1 1 1 Frame No Frame No is carved in the lower right side of Figure 1 1...

Page 7: ...1 1 2 Engine NO Engine NO Is carved on the right side of the engine Figure 1 2 Figure 1 2 1 2 Special tools instruments and meters 1 2 1 Oil filter detacher To fasten and detach the oil filter 1 2 2...

Page 8: ...ts 1 2 4 Outside micrometer To accurately measure external Diameter of a column 1 2 5 inside micrometer To accurately measure internal Diameter of a hole 1 2 6 Dial indicator To accurately measure a s...

Page 9: ...heck electrical circuits and parts 1 2 10 Barometer To measure pressure of the tire 1 2 11 Magneto drawing device To detach the magneto 1 2 12 Snap ring clamp To install and detach snap rings 1 2 13 S...

Page 10: ...just idle speed starter operation Adjust if necessary Crankcase breather system Check breather hose for cracks of damage Replace if necessary Exhaust system Check for leakage Tighten if necessary Repl...

Page 11: ...with lithium soap based grease Axle boots Check operation Replace if damaged Fittings and fasteners Check all chassis fittings and fasteners Correct if necessary Lights and switches Check operation Ad...

Page 12: ...valve lash the engine must be cooled The temperature should be less than 35 Remove the seat cushion and fuel tank unplug the vision hole cover round the flywheel of magneto anti clockwise to aim T At...

Page 13: ...ve 0 05 0 08mm See figure 2 3 Figure 2 3 Loose the lock nut rotate the adjusting screw until it appears that the feeler gauge be pulled Then fasten the adjusting screw by valve adjuster tighten the lo...

Page 14: ...ee if spark plug insulator and Electrode is damaged or sooting If so see figure 2 5 Figure 2 5 2 Check the spark clearance By feeler gauge whether it Is between 0 6 0 7mm Or adjust The gap clean incru...

Page 15: ...05 out of roundness 0 0035 0 005 degree of touristy 0 04 0 06 Piston piston ring and piston pin external diameter of piston 101 95 101 97 101 92 bore diameter of piston pin hole 22 002 22 010 22 010 g...

Page 16: ...ast and abnormal noise 3 Abrasion of cylinder or piston Inspection of cylinder 1 Check whether the cylinder is damaged 2 Measure the bore diameter of cylinder at three spots 3 At the top the middle an...

Page 17: ...d the piston groove is cracked and abraded See figure 2 7 Figure 2 7 2 Insert piston ring into Cylinder and measure the End gap Repairing limit Value the first ring the Second ring 0 5mm See figure 2...

Page 18: ...easure the external diameter of piston pin The gap between piston and piston pin Repairing limit value 0 02mm See figure 2 11 Figure 2 11 2 4 Inspection of crankshaft Check that whether crank and conn...

Page 19: ...13 2 6 Inspection of carburetor 1 Inspect the idle of carburetor The engine speed should be 1500 150r min 10 minutes after starting at normal idle and will not misfire when briskly accelerate If not s...

Page 20: ...1 Disassemble the air cleaner remove cartridge clean the cartridge with non flammable cleaning solvent and then make it dry Note Petrol is forbidden 2 Dip the air filter cartridge into 20 oil then ta...

Page 21: ...tem Lubricant of engine the vehicle is oiled with lubricant of APISGSAE10W 40 Others are forbidden Capacity 1 The capacity is 1 9L after disassembly and assembly 2 The capacity is 1 8L when fueling up...

Page 22: ...to do cleaning and dip it into the oil case again Then unplug the dip stick and look whether oil level is lower than the indicator See figure 2 18 Note Ensure that the engine is landed by both four w...

Page 23: ...Remove and examine the width of valve Repairing limit value 2 0mm See figure 2 20 1 2 20 2 and 2 20 3 Figure 2 20 1 Figure 2 20 2 Figure 2 20 3 If the mating surfaces are coarse corrode or cannot cont...

Page 24: ...ce between valve stem and valve guide Repairing limit value intake 0 12mm exhaust 0 14mm Note Eliminate carbon in the pipe before measuring If the pipe will be replaced grind the valve seat again 5 In...

Page 25: ...ht of inlet valve spring 32 5mm squareness 0 10mm Free height of exhaust valve spring 36 2mm squareness 0 10mm Figure 2 22 1 Figure 2 22 2 6 Examining lifting distance of breaker cam Measure the lengt...

Page 26: ...Repairing limit value 22 939mm Inspection of rocker arm Check whether the rocker arm is worn out or damaged and whether the oil hole is blocked Note If there is a rocker arm to be replaced examine th...

Page 27: ...external diameter of rocker arm shaft with micrometer Repairing limit value 11 96mm The repairing limit value of clearance between rocker arm shaft and hole 0 05mm See figure 2 25 Figure 2 25 3 Disas...

Page 28: ...gure 2 26 1 Remove cylinder valve cover cam chain wheel cover and Figure 2 27 1 remove valve chain wheel Figure 2 27 2 Figure 2 27 1 Figure 2 27 2 remove lower rocker arm shaft See figure 2 28 Figure...

Page 29: ...h cylinder cover Alignmentment of top dead center Rotate the crankshaft with T sleeve anti clockwise until these two symbols of the cam chain wheel to be at the same level with cylinder cover That is...

Page 30: ...n whole cover of left front cover That is to say the piston is at the compression top dead center and there is valve clearance in these four rocker arms of cylinder head See figure 2 31 Figure 2 31 Re...

Page 31: ...gure 2 33 Remove Adjuster cotter sealed ring Of cylinder head tensioner Adjuster guide board See figure 2 34 Figure 2 34 Remove cylinder block0 seal Adjuster cotter Sealed ring of cylinder head See fi...

Page 32: ...with a piece of cleaning cloth to avoid the snap ring falling into the case See figure 2 36 Figure 2 36 remove piston pin and piston Clean the buckle of piston and piston pin hole to facilitate the re...

Page 33: ...33 Figure 2 37 3 3 starting mechanism 3 4 sensor Figure 2 38 3 5 left crankcase cover See figure 2 39 Figure 2 39...

Page 34: ...stator coil Remove the pulse coil Remove the stator with rotor Stripper See figure 2 40 Figure 2 40 Remove the woodruff key See figure 2 41 Figure 2 41 3 7 oil pump Remove the bolt of oil pump cover S...

Page 35: ...35 Remove right cover See figure 2 43 Figure 2 43 Remove the right support frame clutch pulley disc See figure 2 44 1 figure 2 44 2 figure 2 44 3 Figure 2 44 1 Figure 2 44 2 Figure 2 44 3...

Page 36: ...s See figure 2 45 Figure 2 45 Remove the clutch shoe Block and clutch cover See figure 2 46 Figure 2 46 Check the wear condition Of the clutch shoe block And clutch cover See figure 2 47 Figure 2 47 3...

Page 37: ...w 22 idle metering air jet 23 Enriching Plunger component 24 Seal ring of external shaft cover 25 External shaft cover 26 Screw M4 8 27 Suction pipe A 28 T plastic pipe 29 Suction pipe B 30 ACV valve...

Page 38: ...at Spring Spring block Oil needle Remove pilot screw Spring Washer Note the pilot screw is set at maximum performance Before removing pilot screwd note the revolutions of screw in order to fix it back...

Page 39: ...ng block cleaning Chap damage replace the carburetor assembly Cleaning steps Check the float damaged replace Check the float triangular needle Triangular needle seat 0 rings Filter gauze Damaged worn...

Page 40: ...ge Check the main jet Main jet Pilot jet Pilot screw 0 scrapers Pilot jet Bent worn out damaged replace Gas fouling block blow with compressed air Chassis Automobile body fastener locking moment of fo...

Page 41: ...side direction column and direction column M8 33 Direction and direction column M8 33 F R bridge gear box and frame M10 55 Front wheel hub and drive shaft M18 120 Engine and connecting board M6 10 The...

Page 42: ...6 The behind torsion revise follow to this table 4 1 Direction system The structure of the steering 1 Direction column groupware 2 Azimuth training gear drive gear 3 Spring elastic ring 4 Seal packin...

Page 43: ...Azimuth training gear ball head 14 tension bar locking nut M10 15 Changes the drive shaft part 16 Flange bolt M8 20 17 Slot nut M12 18 2 Cotter pin3 2 32 The structure of Steering wheel part 1 Flange...

Page 44: ...do not have stagnation 5 Inspects the torque of the steering wheel whether obviously increases Attention The steering force cutting which exerts to transfers in steering wheel outflow boundary is sma...

Page 45: ...tall the steering system 4 1 1 1 Dismantle the parts of the steering wheel 1 Takes down the plastic center lid 2 Takes down the steering wheel fixing nut the gasket Attached figure 4 1 1 Attached figu...

Page 46: ...steering wheel whether has the hidden danger which the fissure and possibly breaks if has must replace the steering wheel Attached figure4 1 3 1 The framework of the steering wheel 2 Inspect fastens n...

Page 47: ...have damaged if the attrition is serious must replace the steering Wheel The tolerance clearance between the internal spline on the steering wheel and outer spline on the steering column is smaller t...

Page 48: ...se the M bolt which is on the steering drive axle the top of spinet draws out the cross gimbal 4 loose the fastening four piece M8 16bolt on the steering column take down the steering column from the...

Page 49: ...nds of the spline on the central axis whether is wear out if so instead the central axis 3 Check the spline in the tow ends of the central axis whether have wear if dose instead the central axis 4 Ins...

Page 50: ...e axle 2 Flange bolt M8 20 2 Loose the clamp bolt in the cross gimbal spline on the bottom of the steering drive axle pull out the lower of the steering drive axle Attached figure4 1 8 Attached figure...

Page 51: ...and corrosion to instead the parts based on the check Attached figure4 1 9 Attached figure4 1 9 Attention Install the cross gimbal dab the lithium grease on the surface of the bearing 2 Inspect the t...

Page 52: ...e open groove nut on the L R turning steering knuckle take down the steering tension rod from the steering knuckle Attached figure Attached figure4 1 11 1 Cotter pin 3 2 32 2 Open groove nutM12 3 Dire...

Page 53: ...he gear rack 3 Inspects the dustproof rubber set whether gets older and dehiscence Replace the older and dehiscence rubber wrap 4 Inspect the tow balls on the steering tension rod whether rotates nimb...

Page 54: ...ub the lithium grease in to the movement 4 1 1 3Reinstalls the steering system parts 1 Connecting the direction machine with four pieces bolt M10 30 on the frame then use tow pieces of locknut to conn...

Page 55: ...40N m M10Nut tight of force 36N m 2 Connecting the steering transmission shaft and direction machine with one piece of flange boltM8 20 Attached figure4 1 13 Attached figure4 1 13 1 Direction machine...

Page 56: ...14 2 Attached figure4 1 14 1 figure4 1 14 2 1 Steering transmission shaft 1 Hexagon flange nutM8 12 2 Hexagon flange nutM8 20 2 Steering column tube 3 Steering column M8 Bolt tight of force 32N m 4 Us...

Page 57: ...57 Attached figure4 1 15 1 Flange self lock nutM12 1 25 2 Steering wheel Steering wheel tight of force 40N m 4 2 Brake system Front Disk Brake components...

Page 58: ...l to the life safety of the operator and therefore must be periodically inspected and maintained This vehicle uses the double return route hydraulic pressure disc brake system Please follow the tips o...

Page 59: ...ched figure4 2 2 1 Brake pedal Inspect the brake pedal does maintain the certain counter tension Attached figure4 2 2 When checks disk brake plate the saved liquid in the oil cup will pour automatical...

Page 60: ...wear condition Attached figure4 2 3 Attached figure4 2 3 1 Disk Brake 6 Disk brake plate uses hydraulic pressure of the brake fluid Therefore fuel pipe must be periodically inspected and replaced Ins...

Page 61: ...te and the brake plate clip parts 1 Take down the front wheel parts Attached figure4 2 4 Attached figure4 2 4 1 Conical Nuts M10 2 Loose the tow pieces of bolts fixed the brake plate clip and take dow...

Page 62: ...s cushion and front wheel hub from the front wheel shaft Attached figure 4 2 6 Attached figure 4 2 6 1 Cotter pins3 2 32 2 Open groove nutM12 3 Direction machine ball 4 Front Sheep horn 5 Front wheel...

Page 63: ...ntle the disk brake pump installment place and take down the disk brake pump unit Attached figure4 2 8 Attached figure4 2 8 1 The disk brake pump 2 The disk brake pump installment place 2 Loosen the b...

Page 64: ...4 2 2 3 Dismantle the rear brake plate clip and the rear disk brake plate 1 Dismantle the rear wheel parts Attached figure4 2 10 Attached figure4 2 10 1 Conical Nuts M10 2 Wheel hub 2 Remove rear dis...

Page 65: ...bridge gearbox on the frame take down the middle transmission shaft parts Attached figure4 2 12 Attached figure4 2 12 1 Disk Brake Clip 2 Disk brake plate 3 Middle transmission shaft 4 Take down the...

Page 66: ...k brake plate 5 Dismantle the disk brake plate from the installment place Attached figure4 2 14 Attached figure4 2 14 1 Rear disk brake plate 4 2 2 4 Dismantle the disk brake vita 1 Loose the vita fix...

Page 67: ...three Contacts tubing and then take down it Attached figure4 2 16 Attached figure4 2 16 1 Hexagon flange Bolt M6 20 2 Three Contacts tubing of the disk brake 3 Loose one piece of M nut which fixed the...

Page 68: ...down Attached figure4 2 18 Attached figure4 2 18 1 Two tubes of the disk brake 2 Hexagon flange Bolt M6 20 5 Break out the hydraulic brake system from the bodywork 4 2 2 3 Inspect and maintain the hy...

Page 69: ...n defects Maintain method instead the fuel pipes with problems 4 Check the Brake Plate Clip for distortion crack rust and stuck Maintain method instead the brake plate with problems 5 Inspect the Disk...

Page 70: ...and crack Attention 1 The standard thickness of disk brake plate is 7 5mm Disk brake plate must be replaced when the thickness is less than 6 8MM 2 Replace the disk brake plate when it is distortion a...

Page 71: ...tening Torque of the Bolt 22 N m 28N m 3 Fix the Front wheel Hub onto the Front Wheel Shaft with gasket open groove nuts and cotter pins Attached Figure 4 2 20 Fastening Torque of the open groove nut...

Page 72: ...pieces of GB T802M10 Conical Nuts AttachedFigure4 2 20 Fastening Torque of Conical Nut 50 N m 55N m 6 Fix Front Disk Brake Pump onto the frame with two pieces of M M10 55 bolts Fastening Torque of th...

Page 73: ...te and rear middle transmission shaft and Rear Bridge onto the rear bridge AttachedFigure4 2 12 9 Mount the Disk Brake Clip onto Rear Bridge with two pieces of M bolt Fastening Torque 18 N m 12 N m 10...

Page 74: ...4 2 21 1 The Central lid 2 Loose the two pieces M bolt take down the parking handle AttachedFigure4 2 22 AttachedFigure4 2 22 1 Parking handle 3 Take down the Parking Cable from the Parking handle Att...

Page 75: ...the rear disk brake clip AttachedFigure4 2 24 AttachedFigure4 2 24 1 Parking Cable 5 Loose two pieces of inner hexagon M nuts take down the parking institution from the rear disk brake clip AttachedF...

Page 76: ...overing of the cable Pour some lubricating oil to increase the flexibility of the cable 3 Inspect the parking institution After cleaning the parking brake check whether the rectangle four head thread...

Page 77: ...contact with the rear disk brake plate then finish the adjustment with lock the inner hexagon nuts with spanner Attention after the adjustment the UTV can parking stabilized in the 12 pitch with the...

Page 78: ...ached Figure 4 2 20 4 3 2 2 Inspection of wheel components 1 Check if the wheel hub has any distortion rust crack or other potential defects If so please replace the wheel hub 2 Check if the tire has...

Page 79: ...al bores on the wheel hub In occasion of angular distortion or wear the wheel hub must be replaced The angle of the conical bores is 60 4 3 2 3 Assembly of wheel Attach the wheel hub onto the wheel wi...

Page 80: ...sure maximum security and longer life expectancy of the wheel please periodically inspect the tire pressure and profile depth Insufficient tire pressure can result in not only intensified wearing of t...

Page 81: ...result in spinning instability lose of control and other potential security risk of the vehicle Warnning The profile depth falls below 3mm please replace the tire immediately AttacheFigure4 2 13 4 4 T...

Page 82: ...ring6007R 24 sulfate ball bearing 6912 25 sulfate ball bearing 16007 26 needle bearing15BM2112 27 bolt M14 15 28 copper gasket 14 2 29 power divider coupling 30 gasket with jack 0 1T gasket with jack...

Page 83: ...with the sheep horn whether the sheep horn bearing exists stagnation check for noise if bearing is unreliable and must disassemble the front bridge Assembly refer to the front bridge assembly the fig...

Page 84: ...front box 8 If there are any problems with the sensor it must be inspected and maintained by the special serviceman 9 The gear is easy to wear out and it is in the transmission system 4 1 2 Disassembl...

Page 85: ...tion and maintain the front bridge 1 Check whether the dustproof rubber wrap on the left and right transmission shaft is dilapidation and aging if so instead the new one 2 Check whether the inner and...

Page 86: ...e must sufficiently Enter 2 3 volume with the Lithium lubricating 4 Open the differential device and inspect the damage of the gears axes and gasket instead those parts according to the check 4 4 2 3...

Page 87: ...e frame with two pieces of hexagon boltsM10 110 two pieces of nutsM10 and two pieces of flat gasket Attached Figure4 4 2 Fastening Torque of the Bolt 40 50N m Attached Figure4 4 2 1 Flange boltM10 110...

Page 88: ...tarder shell 3 Sulfate ball bearing6305 4 Needle bearing55BM6720 5 Initiative gear 6 Sulfate ball bearing6206c3 22 7 Rear disk brake install seat 8 Rear case import axes oil envelop 9 Needle bearing55...

Page 89: ...l filler hole O ring 20 rear retarder pipe 21 retarder shell 22 column axes boltM8 23 gasket 8 5 24 flange nut M825 1rear case export axes oil envelop1 26 sulfate ball bearing 16017c2 27 rear case cov...

Page 90: ...he parts and try again if still not good to inform the special serviceman to service the reverse mechanism 2 If the reverse mechanism appears lacks files adjust the connecting nut on the striking fork...

Page 91: ...s stopped up there is any stagnation in the reverse mechanism If so inform the special serviceman to service 4 6 Suspension 4 6 1 Rear Suspension 1 simple rear shock absorber left right 2 hexagon flan...

Page 92: ...n flange surface bolM8 16 Rear arm shaft 1 rear left upper rocker combination 2 rear right lower rocker combination 3 rear left lower rocker combination 4 rocker rubber middle membrane5 M10 1 25 70 6...

Page 93: ...front right lower rocker combination 7 rocker rubber middle membrane 8 hexagon flange surface bolM10 70 9 hexagon self lock nutM10 1 25 10 rocker cushion collar gasket11 hexagon self lock nutM10 1 25...

Page 94: ...if it is not instead the same spec cotter pin C The problem with the shock absorber and maintain method whether it can returns to the position under the pressure and the tensional spring is ruptured...

Page 95: ...tsM10 3 Connect the rear shock absorber and rear lower rocker combination with 2pieces of Hexagon Flange BoltsM10 65 and 2pieces of self lock nutsM10 4 Connect the rear shock absorber and frame with 2...

Page 96: ...ge BoltsM10 52 2 Hexagon Flange BoltsM10 70 1 2 1 Hexagon Flange BoltsM10 65 2 Hexagon Flange BoltsM10 70 To check whether put or not the butter before fix then fix the upper and lower rockers and L R...

Page 97: ...e head of the install axis which in the rear shock absorber whether is credible Attention After disassemble the rear shock absorber check if there exists any distortion or crack on the frame connectio...

Page 98: ...e4 5 1 1 Bumper 2 Front faceplate 2 Take down the water tank bracket combination and slanting support combination Attached Figure4 5 2 Attached Figure4 5 2 1 Cooling System 2 Water tank bracket combin...

Page 99: ...ith Water Cooling System If loosen please have the hoop tightened immediately 3 Inspect if ventilator is damaged If so please replace with new ventilator 4 7 2 1 Assembly of Water Cooling System 1 Mou...

Page 100: ...rosion inhibitors for aluminum engines Antifreeze and water mixing ratio 1 1 Total amount 1 8L 1 58 lmp qt 1 90 US qt Coolant reservoir capacity Up to the maximum level mark 0 3L 0 26lmp qt 0 32 US qt...

Page 101: ...pe 4 2 2 4Inspection and maintain the Oil Cooling System 1 Check if the oil cooler is distortion and leak oil To adjust the distortion one and welding the leak one If it cannot solve instead the oil c...

Page 102: ...nce inspection pass over 0 03MPA compressed air through the connecting oil cooler steel oil pipe and Rubber Pipe for 3 minutes and do not leak 3 According to the disassembling order reverse carries on...

Page 103: ...103 4 8 Iubrication points The details of the chassis lubrication is as below...

Page 104: ...onnection plus butter 10 front right shock absorber and rocker connection plus butter 11 steering vertical column and frame connection plus butter 12 left upper rocker and frame connection plus engine...

Page 105: ...onnection plus engine oil 31 rear right shock absorber and frame connection plus engine oil 32 rear right shock absorber and rocker connection plus butter 28 33 rear right upper rocker and frame conne...

Page 106: ...30 White Blue W L 14 White Black W B 31 Yellow White Y W 15 Light Blue Lb 32 Green Blue G L 16 Light Green Lg 33 Purple V 17 Black Yellow B Y Troubleshooting and repair No electrification 1 First che...

Page 107: ...ermittence 2 high voltage bag high voltage lead wire insulated badness replace replace electrification system 1 discharge self 2 uncharge or shortage charge 1 cover polluted or drenched by rain 1 carv...

Page 108: ...The key diagram of ignition elements ignition elements Ignition pressure provided by magneto ignition coil through diode commutated by R red line input CDI capacitance discharge ignition charge to ca...

Page 109: ...pressure up to 10000V sparkover at the clearance of sparkplug 0 6mm so the engine ignited Charge system The key diagram of charge elements 5 2 magneto and charge system The elements of charge When th...

Page 110: ...unction 3 Electrode former scratched or scratched by press or insulation without work Pay attention when using 1 Long time out of using but without charge is not correct 2 Too much charge so long time...

Page 111: ...asy floating When work near the battery please take care of your eyes and keep kids away from the battery If under such accidents please deal with it as follows or ask for help from the doctors 1 Exte...

Page 112: ...relay battery 12V 12Ah black brown blue red1 function switch 10A signal 25A Ignition 5A 2 4draver 25A frontlight biue black1 red red white red brown brown blue yelow red brown blue white M M B 15A bl...

Page 113: ...o not shine Horn Switch When press the button the horn will move But if without sound or with unclear sound or with little sound please check the problem according to the guide 5 6 Electrical starting...

Page 114: ...r and the time of pressing button will be within 55 seconds If longer time more than 5 seconds it may cause the damage of stator relay and the stator relay motor and may also cause the damage of the b...

Page 115: ...ing arm Rear Hydraulic spring swing arm Braking pattern Normal condition Front dual disk Rear single disk front and rear linkage Right foot left hand operation 1 E mark Braking pattern Primary Brake 1...

Page 116: ...Fuel tank Vol 29L 0 1L Dry weight 524kg Max loading weight 300kg Total weight including hitch 843kg B Specification and model of engine Engine Model Brand HS1102MU 2 HSUN Pattern Single cylinder wate...

Page 117: ...17 41 21 24 18 H Drive ratio 3 2230 26 21 41 21 24 18 R Drive ratio 3 8282 25 17 41 21 24 18 Engine Drive ratio 16 339 2 475 Clutch Wet automatic centrifugation Lubrication Crankcase Comply with GB11...

Page 118: ...Red light D Specification and model of other parts and structure Disk brake hydraulic oil DOT4 Turning operation system Hand operating steering bar Driving method Two wheel four wheel drive 2W means...

Page 119: ...actual service life is 7000KM The testing method carries on according to GB T5374 1995 6 2 7 Durability The durability actual service life is 16000KM the testing method carries on according to GB T457...

Page 120: ...two directions maintains static fixed is motionless meantime between many to 5min 6 2 13 the side leans the steady constant angle The multipurpose vehicle under the idling the static condition and rig...

Page 121: ...oes not allow dazzling e The shines position of the front headlight low beam light beam the front illuminator shines when is away from 10m on the screen the first illuminator headlight low beam light...

Page 122: ...of the electrical circuits 1 Actualize the electrical starting when it in Neutral or parking and brake 2 When it is in the H gear the H gear switch of the engine is on the ground the H gear is lightin...

Page 123: ...se the pan fuse box each operating circuit is working independence and easy to service there is no connect with the inner cable and the functional line it is hard to emerge the dummy section L2 L1 CDI...

Page 124: ...124...

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PowerMax ROUGH-RIDER 700 UTV, Maintenance Manual

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