Powermatic 1792244, Operating Instructions And Parts Manual

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3.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 About this manual .......................................................................................................................................... 3
3.0 Table of contents ............................................................................................................................................ 4
4.0 Specifications ................................................................................................................................................. 5
5.0 Setup and assembly ....................................................................................................................................... 6
5.1 Shipping contents ....................................................................................................................................... 6
5.2 Tools required for assembly ....................................................................................................................... 6
5.3 Unpacking and cleanup .............................................................................................................................. 6
5.4 Handwheel ................................................................................................................................................. 7
5.5 Infeed and Outfeed Tables ......................................................................................................................... 7
5.6 Caster lock knobs ....................................................................................................................................... 7
5.7 Dust Collection ........................................................................................................................................... 7
5.8 Installing Abrasives .................................................................................................................................... 7
6.0 Electrical connections .................................................................................................................................... 8
6.1 GROUNDING INSTRUCTIONS ................................................................................................................. 8
6.2 Extension cords .......................................................................................................................................... 9
7.0 Adjustments ................................................................................................................................................... 9
7.1 Depth scale ................................................................................................................................................ 9
7.2 Conveyor belt tension/tracking ................................................................................................................... 9
7.4 Inspecting drum alignment ....................................................................................................................... 10
7.5 Tension roller adjustment ......................................................................................................................... 11
7.6 Storage cabinet ........................................................................................................................................ 11
8.0 Operations .................................................................................................................................................... 12
8.1 Basic Operating Procedure ...................................................................................................................... 12
8.2 Controls and LED display ......................................................................................................................... 12
8.3 Drum motor operation .............................................................................................................................. 12
8.4 Feed Logic activation ............................................................................................................................... 12
8.5 Conveyor motor operation ........................................................................................................................ 12
8.6 Unit conversion ......................................................................................................................................... 12
8.7 Drum height setting .................................................................................................................................. 12
8.8 Emergency stop ....................................................................................................................................... 13
8.9 Switch safety key ...................................................................................................................................... 13
8.10 Setting depth of cut ................................................................................................................................ 13
8.11 Establishing drum height ........................................................................................................................ 13
8.12 Selecting conveyor rate .......................................................................................................................... 13
8.13 Maximum performance tips .................................................................................................................... 14
9.0 Maintenance ................................................................................................................................................. 15
9.1 Cleaning and lubrication ........................................................................................................................... 15
9.2 Drum maintenance ................................................................................................................................... 15
9.3 Conveyor belt replacement ...................................................................................................................... 15
10.0 Optional abrasives ..................................................................................................................................... 16
10.1 Abrasive dimensions for PM2244 ........................................................................................................... 16
11.0 Tracker kit .................................................................................................................................................. 17
12.0 Abrasives ................................................................................................................................................... 18
13.0 Troubleshooting the PM2244 Drum Sander ............................................................................................... 19
14.0 Replacement parts ..................................................................................................................................... 19
14.1.1 PM2244 Head Assembly I – Exploded View ....................................................................................... 20
14.1.2 PM2244 Head Assembly II – Exploded View ...................................................................................... 21
14.1.3 PM2244 Head Assembly III – Exploded View ..................................................................................... 22
14.1.4 PM2244 Head Assembly – Parts List .................................................................................................. 23
14.2.1 PM2244 Conveyor Bed Assembly – Exploded View ........................................................................... 26
14.2.2 PM2244 Conveyor Bed Assembly – Parts List .................................................................................... 27
14.3.1 PM2244 Cabinet Assembly – Exploded View ..................................................................................... 28
14.3.2 PM2244 Cabinet Assembly – Parts List .............................................................................................. 28
15.0 Electrical Connections – PM2244 Drum Sander ........................................................................................ 29
16.0 Warranty and service ................................................................................................................................. 30