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Powermatic 1150HD, Instruction Manual

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TABLE OF CONTENTS

Safety:

Rules ......................................................................................................................................... 4-5

Decals .......................................................................................................................................... 6

Dimensional Drawings .......................................................................................................................... 7

Specifications:

1150A ........................................................................................................................................... 8

1150HD ........................................................................................................................................ 9

Installation, Adjustments & Maintenance

Receiving .................................................................................................................................... 10

Installation .................................................................................................................................. 10

Multiple Spindle Models .............................................................................................................. 10

Motor Installation ........................................................................................................................ 10

Changing Speeds ....................................................................................................................... 12

Installing Chuck .......................................................................................................................... 12

Quill Adjustment ......................................................................................................................... 12

Quill Return Spring Adjustment .................................................................................................. 14

Replacing Spindles on Quill Assembly........................................................................................ 14

Lubrication .................................................................................................................................. 14

Inverter Drive System (1150HD only) .......................................................................................... 14

Power Connection - Electronic Variable Speed ........................................................................... 16

Foot Switch Operation (Optional - Model 1150HD only) .............................................................. 16

Drill Press Operations:

Controls ...................................................................................................................................... 17

Operating Tips ............................................................................................................................ 17

Trouble-shooting ................................................................................................................................. 18

Table 1A: Drilling Feeds - Speed - Horsepower Required ................................................................... 19

Table 1B: Drilling Feeds - Speed - Horsepower Required ................................................................... 20

Table 2: Reaming Speeds - High Speed Steel Tools - Materials - RPM .............................................. 21

Table 3: Tapping and Threading Formula for Calculating Horsepower Requirements......................... 22

Parts Lists & Exploded Views:

Head Assembly (1 Spring Keychuck & 1 Spring Taper Socket) ............................................... 23-25

Stepcone Assembly (1150A only) ........................................................................................... 26-27

Electronic Variable Speed Assembly (1150HD only) ............................................................... 28-29

Production Table & Base Assembly ....................................................................................... 30-31

Tilting Table Assembly............................................................................................................ 32-33

Foot Feed Assembly (Optional - 1150HD only) ....................................................................... 34-35

Head Raising Assembly (Optional) ......................................................................................... 36-37

Electrical Schematics:

1150A only, Manual and Magnetic starter .................................................................................... 38

1150HD only................................................................................................................................ 39

1150HD only (when used with Reversing Foot Switch) ................................................................. 40

Summary of Contents for 1150HD

Page 1: ...Instruction Manual Parts List M 0460256 800 248 0144 www powermatic com 15 DRILL PRESS Models 1150A 1150HD ...

Page 2: ...TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU To take advantage of this warranty the product or part must be returned for examination postage prepaid to an Authorized Repair ...

Page 3: ...rating Tips 17 Trouble shooting 18 Table 1A Drilling Feeds Speed Horsepower Required 19 Table 1B Drilling Feeds Speed Horsepower Required 20 Table 2 Reaming Speeds High Speed Steel Tools Materials RPM 21 Table 3 Tapping and Threading Formula for Calculating Horsepower Requirements 22 Parts Lists Exploded Views Head Assembly 1 Spring Keychuck 1 Spring Taper Socket 23 25 Stepcone Assembly 1150A only...

Page 4: ...well lighted and ventilated Provide for adequate work space around the machine Guards Keep all machine guards in place at all times when the machine is in use Do not operate the machine with the guard off Operator Position Maintain a balanced stance and keep your body under control at all times Do not over reach Careless Acts Give the work you are doing your undivided attention Looking around carr...

Page 5: ...han its intended use If used for other purposes Powermatic disclaims any real or implied warranty and holds itself harmless for any injury that may result from the use Do not equip an 1150A Drill Press with a motor larger than 1 horsepower nor with a motor with a speed greater than 4800 rpm unless specifically authorized to do so in writing by Powermatic Drugs alcohol medication Do not operate thi...

Page 6: ...NAL SAFETY EQUIPMENT AS REQUIRED STOP MACHINE BEFORE MAKING ADJUSTMENTS OR CLEANING CHIPS FROM WORK AREA KEEP THE FLOOR AROUND THE MACHINE CLEAN AND FREE FROM SCRAPS SAWDUST OIL OR GREASE TO MINIMIZE THE DANGER OF SLIPPING TO AVOID SERIOUS INJURY SECURELY CLAMP OR BLOCK WORK PIECE JIG OR FIXTURE TO PREVENT ROTATION SHOULD DRILL SEIZE UP OCCUR SAFETY RULES 1 5 81 03 7 7 6 7 2 5 226 0 685 6 7 2 5 6 ...

Page 7: ...7 DIMENSIONAL DRAWINGS 1150A and 1150HD ...

Page 8: ...y Cast Iron 5 8 Tapping Capacity Cast Iron 1 2 Drilling Capacity Steel 1 2 Tapping Capacity Steel 3 8 Throat Depth Drills to center of 15 dia Spindle Nose to Floor Model Production Table 37 1 4 47 1 4 Floor Model Tilting Table 41 46 1 4 Key Chuck to Floor Model Production Table 36 3 4 47 1 4 Floor Model Tilting Table 40 1 2 46 T slots use Standard T Bolts 1 2 Spindle Speeds Variable Speed Models 1...

Page 9: ...Cast Iron 5 8 Tapping Capacity Cast Iron 1 2 Drilling Capacity Steel 1 2 Tapping Capacity Steel 3 8 Throat Depth Drills to center of 15 dia Key Chuck to Floor Model Production Table 36 3 4 47 1 4 Floor Model Tilting Table 40 1 2 46 Spindle Speeds Electronic Variable Speed Model Low Range 150 700 RPM Medium Range 400 1600 RPM High Range 1050 4200 RPM Step Pulley Models 1800 RPM Motor 400 840 1580 2...

Page 10: ... head from falling if loosened for swing drilling operations WARNING The drill head will fall if the locking handles are loosened and the safety collar is not secured beneath it Always lock the safety collar after head has been positioned 7 Visually align spindle with table and base MULTIPLE SPINDLE MODELS In the case of multiple spindle models the legs are not attached to the table they are packe...

Page 11: ...11 FIGURE 1 MOTOR INSTALLATION FIGURE 2 BELT TENSIONING ...

Page 12: ...le speed unit check speed with a tachometer and adjust by unlocking the setscrews in the upper sheave half and turning the top nut on the spline drive see Fig 4 clockwise to decrease speed and counterclockwise to increase speed To set speeds adjust cam to minimum RPM adjust by means of nut on the spline driver to flush belt with outside diameter of spindle sheave Move motor back until belt has min...

Page 13: ...13 FIGURE 5 KEY CHUCK INSTALLATION FIGURE 4 V S SPEED ADJUSTMENT FIGURE 6 QUILL FIT UP ADJUSTMENT FIGURE 3 V S GUARD REMOVAL ...

Page 14: ...g quill in head casting rotate spindle if necessary to engage spline in pulley driver 7 If necessary remove lock ring F and cover plate G Fig 7 from spring housing and make certain tongue on return spring H is properly inserted in slotted end of pinion shaft Replace cover and adjust spring tension as instructed under heading QUILL RETURN SPRING ADJUSTMENT LUBRICATION All ball bearings in your Powe...

Page 15: ...15 FIGURE 7 QUILL REMOVAL FIGURE 8 SPINDLE ASSEMBLY ...

Page 16: ... make sure the ON OFF switch is in the OFF position and turn the speed dial counterclockwise If the switch is in the ON position when the power is connected the inverter will trip out If this happens disconnect power turn switch OFF wait thiry seconds and then reconnect power NOTE If there is a power outage while operating the 1150HD Drill Press turn the switch to the OFF position disconnect power...

Page 17: ...able surface and eliminate splintering at breakthrough point Lock table securely to prevent movement 3 Prevent the work from being torn from operator s hand by always securing the workpiece jig fixture or holding device to table by clamping or blocking on the table DO NOT use the column as a stop Clamp all light workpieces jigs fixtures or holding devices to the table to prevent them from being pi...

Page 18: ... B r o d e e p s e v i s s e c x E 1 g n i r a e l c t o n s p i h C 2 l o o t l l u D 3 w o l s o o t e t a r d e e F 4 t c e r r o c n i l l i r d f o n o i t a t o R 5 n o t n a l o o c r o l i o g n i t t u c e s u o t e r u l i a F 6 l e e t s d e e p s e c u d e R 1 s p i h c r a e l c o t n o i t a r e p o g n i k c e p e s U 2 e c a l p e r r o l o o t n e p r a h S 3 s p i h c r a e l c o...

Page 19: ...9 5 3 1 7 8 0 1 7 8 0 1 2 4 5 6 1 5 7 0 0 0 6 5 0 3 3 3 8 1 0 6 6 3 8 7 9 2 2 2 1 8 7 9 8 7 9 9 8 4 2 3 1 1 5 7 0 0 0 8 7 7 2 7 6 6 1 0 3 3 3 9 8 8 1 1 1 1 9 8 8 9 8 8 4 4 4 8 3 8 0 0 0 6 4 5 2 8 2 5 1 0 5 0 3 5 1 8 9 1 0 1 5 1 8 5 1 8 7 0 4 2 3 3 1 5 8 0 0 0 0 5 3 2 0 1 4 1 8 1 8 2 2 5 7 0 4 9 2 5 7 2 5 7 6 7 3 6 1 7 9 0 0 0 3 8 1 2 0 1 3 1 4 1 6 2 8 9 6 3 7 8 8 9 6 8 9 6 9 4 3 2 3 5 1 5 9 0 0 0 ...

Page 20: ...9 8 4 1 1 6 3 3 7 6 5 8 8 7 9 7 3 0 3 5 0 0 0 9 8 0 7 9 0 0 0 2 3 1 1 5 7 0 0 0 4 4 4 5 5 5 7 6 6 8 7 7 9 8 8 4 0 4 5 0 0 0 8 9 0 1 0 0 8 3 8 0 0 0 7 0 4 9 0 5 1 1 6 3 1 7 5 1 8 4 4 0 5 5 0 0 0 7 0 1 2 0 1 0 0 2 3 3 1 5 8 0 0 0 6 7 3 0 7 4 4 6 5 8 5 6 2 5 7 7 4 0 6 5 0 0 0 6 1 1 4 0 1 0 0 6 1 7 9 0 0 0 9 4 3 7 3 4 4 2 5 1 1 6 8 9 6 5 0 7 5 0 0 0 5 2 1 6 0 1 0 0 2 3 5 1 5 9 0 0 0 6 2 3 8 0 4 9 8 4 ...

Page 21: ... 5 0 1 0 5 8 0 2 3 0 0 4 0 0 6 0 5 9 0 4 0 1 8 3 0 0 2 1 0 3 5 0 3 7 0 0 7 0 0 6 0 1 2 0 7 2 0 3 4 0 4 6 0 0 7 2 1 0 8 8 0 0 4 0 5 5 0 2 5 0 4 4 0 6 1 0 9 1 0 2 3 0 8 4 0 2 5 8 5 0 0 7 0 2 3 0 4 4 0 1 4 0 5 3 0 3 1 0 5 1 0 5 2 0 8 3 0 1 4 s d e e p S t r a h C s e m i T 3 e s U s r e m a e R e d i b r a C r o F E T O N n i M t F e c a f r u S s l o o T l e e t S d e e p S h g i H g n i c a f t o p...

Page 22: ... 9b_ Q UQR U 9b_ QW UcYe CdUU 3Qcd CdUU 6b QSX CdUU 3Xb_ Ye CdUU 1 _i CdUU CdQY Ucc B5F ED9 C 5B 9 ED5 31 3E 1D9 B H C 6 4YQ PPV Power Pitch Value SFM Surface Feet Per Minute M Material Factor TD Tool Dullness Factor HP Horsepower RPM Revolutions Per Minute HP PPV x SFM x M x TD D1 9 7 1 4 D8B5149 7 613D BC 381BD DXbUQTc Ub Y SX _gUb YdSX FQ eU F e dY i F Ri V_b 4_eR U _b DQ Ub Y U DXbUQTc D4 EcU ...

Page 23: ...18 Taper Socket Quill Assembly Items 19 thru 23 25 1 19 6715016 Cup Point Socket Set Screw 5 16 18 X 5 16 2 20 3096244 Collar 1 21 6060165 Bearing 1 22 3640016 Sliding Quill 1 23 6060009 Bearing 1 24 2749037 Spindle Assembly 1 Spring Keychuck only 1 25 3749015 Taper Socket Spindle 1 Spring Taper Socket Only 1 26 6118005 Jacobs Chuck 1 2 W 33 MT 1 27 2440013 Head Sleeve LockAssembly Weldment 1 28 3...

Page 24: ...53 3301003 Turret Hub 1 54 6420001 Woodruff Key 1 55 3064051 Lock Bracket 1 56 6715035 Hex Head Screw 5 16 18 x 3 4 1 57 3448032 Motor Mount Lock 1 58 6715143 Flat Point Set Screw 5 16 18 x 1 1 4 1 60 6861201 Flat Washer 5 16 1 61 6715037 Hex Head Screw 5 16 18 x 1 1 2 2 62 6515007 Plated Jam Nut 5 16 18 2 PARTS LIST Head Assembly 1 Spring Keychuck 1 Spring Taper Socket 1150A 1150HD ...

Page 25: ...25 Head Assembly 1 Spring Keychuck 1 Spring Taper Socket 1150A 1150HD ...

Page 26: ...003 Stepcone Motor SheaveAssembly Items 26 27 1 21 3595381 Plate Stiffening 2 22 6860802 Lock Washer 10 4 26 3718032 Stepcone Sheave 1 27 6715014 Cup Point Socket Screw 5 16 18 X 1 2 1 2388062 Stepcone Plate Kit Items 28 thru 32 1 28 3119004 Identification Decal 1 29 3119005 Identification Decal 1 30 3330284 Safety Decal not shown 1 31 3312228 Serial Plate not shown 1 32 6747000 Drive Screw No 4 X...

Page 27: ...27 Stepcone Assembly 1150A only ...

Page 28: ... Stepcone Base Lock Handle Assembly Items 21 thru 25 2 2717004 Stepcone Motor SheaveAssembly Items 26 27 2 21 3595381 Plate Stiffening 2 22 6860802 Lock Washer 10 4 26 3719193 Stepcone Sheave 1 27 6715014 Cup Point Socket Set Screw 5 16 18 x 1 2 1 2388099 Variable Speed Plate Kit Items 28 thru 32 1 28 3330361 Identification Decal 1 29 3119005 Identification Decal 1 30 3330284 Safety Decal Not show...

Page 29: ...29 Electronic Variable Speed Assembly 1150HD only ...

Page 30: ...2 14 1 17 3797303 Production Table 1 2695019 Production Table Lock Screw Assembly Items 18 thru 20 1 18 3268002 Handle 1 19 3695070 Lock Screw 1 20 3406016 Knob 1 2645003 Table Raising Rack Assembly Items 21 thru 27 1 21 6626033 Rack Mounting Spring Pin 3 16 X 2 1 22 3650005 Table Elevating Gear Rack 24 Long 1 23 6715118 Half Dog Point Socket Set Screw 5 16 18 X 3 4 1 24 6515001 Hex Nut 5 16 18 2 ...

Page 31: ...31 Production Table Base Assembly 1150A 1150HD ...

Page 32: ...ty 18 2797008 Tilting TableAssembly 1 9 3096008 Safety Collar 1 10 3598023 Brass Protector Set Screw Plug 7 16 X 3 16 2 11 6718055 Cup Pt Socket Set Screw 1 2 13 X 1 2 2 12 3098209 Drill Press Column 1 13 3042121 Drill Press Base 1 14 6718056 Cup Pt Socket Set Screw 1 2 13 X 3 4 1 ...

Page 33: ...33 Tilting Table Assembly 1150A 1150HD ...

Page 34: ...0 Clevis No 6 Yoke 2 10 3670053 Upper Feed Rod 1 11 3096011 Collar 1 12 6813056 Spring 5 8 ID x 7 8 OD x 10 Lg 1 13 6861502 Flat Washer 1 2 OD x 1 8 Thk 1 14 6716042 Hex Head Screw 3 8 16 x 3 2 15 3063053 Column Bracket 1 16 3670052 Lower Feed Rod 2 17 3096014 Coupling Collar 1 18 3584002 Foot Lever Pin 1 19 6518001 Hex Head Nut 1 2 13 x 1 1 20 3025030 PedalArm 1 21 3063054 Lower Mounting Bracket ...

Page 35: ...35 Foot Feed Assembly Optional 1150HD only ...

Page 36: ...Set Screw 3 8 16 X 5 8 1 12 6716003 Knurl Cup Point Socket Set 3 8 16 X 3 8 2 13 6626040 Spring Pin 1 4 X 1 1 4 1 14 3237332 Worm Gear 1 15 3298237 Gearbox Housing 1 16 6670018 Retaining Ring 2 17 3709020 Gear Shaft 1 18 2240072 Head Raising Gear Assembly 1 19 3737023 Gear Spacer 1 20 3650004 Head Raising Rack 1 21 6626033 Rack Mounting Spring Pin 3 16 X 2 1 22 6715118 Half Dog Point Socket Set Sc...

Page 37: ...37 Head Raising Assembly Optional 1150A 1150HD ...

Page 38: ...38 ELECTRICAL SCHEMATIC 1150A only MANUAL IEC CONTROL MAGNETIC STARTER Model 1150A only ...

Page 39: ...39 ELECTRICAL SCHEMATIC 1150HD only ...

Page 40: ...40 ELECTRICAL SCHEMATIC 1150HD only When used with Reversing Foot Switch ...

Page 41: ...41 ...

Page 42: ...42 ...

Page 43: ...nd Serial Number of your machine available when you call will allow us to serve you quickly and accurately Locating the stock number of the part s required from your parts manual will also expedite your order Phone No 800 248 0144 Fax No 800 274 6840 If you are calling from Canada please call 800 238 4746 E mail powermatic powermatic com Website www powermatic com ...

Page 44: ...C JET Equipment Tools 427 Sanford Road LaVergne TN 37086 Phone 800 248 0144 Fax 800 274 6840 E mail powermatic powermatic com Website www powermatic com POWERMATIC ALL RIGHTS RESERVED 08 01 ...

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