2
Table of Contents
Important Safety Instructions
2
Kits & Service Parts
6
Receipt and Inspection
2
Exploded View / Component List
7-8
Machine Component Identification
3
Pneumatic Schematic Diagrams
9
Assembly
4
Troubleshooting
10
Operation
5
Engine Exploded View/List/Manual
11
Maintenance
6
Limited Warranty
29
Safety
DEFINITIONS
DANGER!
WILL cause DEATH, SEVERE INJURY or substantial
property damage.
WARNING!
CAN cause DEATH, SEVERE INJURY or substantial
property damage.
CAUTION!
WILL or CAN cause MINOR INJURY or property
damage.
GENERAL SAFETY PRECAUTIONS
ALWAYS
wear eye protection when operating or
servicing compressor.
NEVER
operate where flammable or explosive liquids or
vapors such as gasoline, natural gas and solvents are
present.
NEVER
remove, paint over, or deface decals. Replace
any missing decals.
NEVER
operate with guards or shields removed,
damaged or broken.
NEVER
operate indoors. This compressor is intended for
outdoor use only. Avoid inhaling exhaust fumes, risk of
asphyxiation. Exhaust fumes are deadly.
NEVER
add fuel when the product is operating or hot.
NEVER
directly inhale compressed air.
NEVER
over-pressurize the receiver tank or similar
vessels beyond design limits.
NEVER
use a receiver tank or similar vessels that fail to
meet the design requirements of the compressor.
NEVER
drill into, weld or otherwise alter the receiver
tank or similar vessels.
NEVER
remove, adjust, bypass, change, modify or make
substitutions for safety/relief valves, unloader valve or
other pressure control related devices.
NEVER
use air tools or attachments without first
determining the maximum pressure recommended for
that equipment.
NEVER
point air nozzles or sprayers toward people or
animals.
NEVER
touch the compressor pump, engine or
discharge tubing during or shortly after operation. These
parts become hot.
BREATHING AIR PRECAUTION
Powerhorse air compressors are not designed,
intended or approved for breathing air. Compressed air
should not be used for breathing air applications unless
treated in accordance with all applicable codes and
regulations.
Receipt and Inspection
Before signing the delivery receipt, inspect for damage
and missing parts. If damage or missing parts are
apparent, make the appropriate notation on the delivery
receipt, then sign the receipt. Immediately contact
Product Support at 1-866-443-2576.
If you discover damage after receiving the air
compressor (concealed damage), contact Product
Support at 1-866-443-2576.
Read the compressor nameplate to verify it is the model
ordered, and read the motor nameplate to verify it is
compatible with your electrical conditions. Make sure
electrical enclosures and components are appropriate.
