POWERHANDLING PowerHandler A Series Assembly, Operation, Safety And Maintenance Manual Download Page 21

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The unit being used in a normal and responsible manner and for the purpose for which it was intended - consistent 
with the application details provided to PowerHandling.

The unit is being used in accordance with PowerHandling’s recommended operation and maintenance instructions as 
outlined in the documentation provided with the machine.

The unit having all replacement parts provided by PowerHandling.  The use of non-original PowerHandling 
replacement parts voids all warranties.

All afore-mentioned parts being correctly installed, either by PowerHandling, an authorized reseller or by the customer 
(per the instructions or directions provided by PowerHandling).   

Warranty Periods

Any and all defects either due to improper use, negligent maintenance, or as a result of normal wear and tear are not covered by this guarantee.  
Hence the following are excluded:  

Exceptions - Long Term Consumables:

Air motor damage due to air that is not clean (unfiltered) or not dry (no inline water trap fitted).

Brushed electric motor damage caused by over-use (too high a duty cycle for the PowerRoll).

Brushed electric motor damage caused by non-timely brush replacement and/or improper or incomplete brush maintenance.  

Terms & Conditions

All parts supplied under warranty will be provided at no charge to the customer FOB, Post Falls, ID, once the failed parts have been received 
back at PowerHandling.  If the warranty parts are provided in advance of the failed items being returned, they will be invoiced as a normal 
parts sale and then a credit note will be applied when the failed parts are received by PowerHandling.  If the warranted parts are available 
from another PowerHandling location closer to the customer, the parts may be supplied from that location if available.

In the event of a claim being made under the terms of this Warranty which requires the unit to be returned to PowerHandling, the customer 
must first obtain a Return Material Authorization (RMA) from their sales contact.  All freight and related duties and other costs are to 
customer’s account.  All parts and labor costs incurred for the repair and / or replacement of warranted parts will be provided at no charge 
to the customer.

PowerHandling and its distributors, agents, and resellers assume no other responsibility beyond the scope of this Warranty.  The repair or 
replacement of the said unit constitutes the limit of PowerHandling’s liability to the customer and PowerHandling specifically disclaims and 
excludes rescission as a remedy, or the payment of compensatory or consequential damages, attorney’s fees or costs of litigation.

                            THE WORLD LEADER IN COMPACT MATERIAL HANDLING SOLUTIONS

Warranty & Guarantee (Machines & Parts / Materials & Labor)

Overview & Conditions:

PowerHandling Incorporated hereby warrants and guarantees all of its material handling machines and parts will be free from 
defects in materials and workmanship. 
This Warranty is conditional upon:

Servicing the Americas and Asia-Pacific Region

Main Office & Sales |

 

www.powerhandling.com

 [email protected] | 509-244-8860   

1110 W Riverside Ave, STE 400, Spokane, WA 99201 (USA)

Servicing all Europe, Middle East, Africa & Brazil

European Sales & Service | www.powerhandling.com 

[email protected] | +351 210-909-000 

Praceta Outeiro da Vela, Nº 135 2750-455 Cascais (Portugal)

RVB Series is warranted for a period of twenty four (24) months from the date the user receives the unit(s) from 
PowerHandling.

PowerPallet, PowerCart H-Series, PowerCart L-Series, PowerMover G-Series, RGB-Series, A-Series are warranted for a 
period of twelve (12) months from the date the user receives the unit(s) from PowerHandling.

NiMH battery packs are warranted for a period of three (3) months from purchase. If battery life is less than 12 
months, please review your application and charging procedures with PowerHandling to ensure they are consistent 
with maximizing their service life.

Lithium Battery Packs are warranted for a period of twelve (12) months from purchase. If battery life is less than 24 
months, please review your application and charging procedures with PowerHandling to ensure they are consistent 
with maximizing their service life. 

Exceptions - Use/Misuse Related:

Vanes / vane kits (for air machines) and brushes / brush kits (for battery machines).

Brushed electric motors are a long-term consumable and will typically need to be replaced after 5-10 brush replacements, 
depending on the condition of the commutator bars.

Battery packs are long-term consumables and will need to be replaced periodically.  Life depends on many factors including cycling 
rate, charging practices, and operating/storage temperatures.  Misuse or failing to follow best practices can reduce battery life.

Muffler materials, connectors and other miscellaneous hardware (for air machines).

Summary of Contents for PowerHandler A Series

Page 1: ...ASSEMBLY OPERATION SAFETY AND MAINTENANCE MANUAL Manual for All A Series Models of PowerHandler Series A A25S A30S A40S A60S A25S and A30S are obsolete Information is For Reference Only...

Page 2: ...Overview Rolling Models 8 A Series Model Identification Which Model do you have 9 Operation Safety Manual 10 Handle Shaft Adjustment 10 Maneuvering the PowerHandler to the Load 11 Precautions to Take...

Page 3: ...ts movement of any parts of the machine within the outer shipping container Open the outer and inner boxes to reveal the equipment inside Ensure all inside boxes have been opened as parts are sometime...

Page 4: ...ctions UpperHandleAssembly Step 1 Inspect upper handle tube to ensure it is smooth and free of damage Step 2 Inspect o ring installed in the inside diameter of the lower handle assembly to ensure it i...

Page 5: ...OL LU UT TI IO ON NS S 5 of 21 Sept 20 TipPreventer Step 1 Remove top bolt on motor side Step 2 Install tip preventer on axle shaft Install bolt and spacer into top bolt hole on motor side Step 3 Inst...

Page 6: ...d connectors see below Air lines and connectors should not limit air flow volume More than 90 of all performance problems users experience with air operated PowerHandlers are a result of undersized ai...

Page 7: ...air supply must be dry i e inline water traps installed Moisture in the compressed air supply will result in corrosion inside the air motor s vanes and precipitate the need for replacement of the van...

Page 8: ...er for higher torque or for higher speed to better match the requirements of the application In each case an increase in one results in a corresponding reduction in the other Finally models can be fur...

Page 9: ...e torque and less speed The highest reduction gearbox color coded orange is in the model A60S and provides highest torque and slowest speed The difference between the A25 and A30 is about 20 in respec...

Page 10: ...le working height for each operator making allowance for the fact that the unit needs to be tilted back onto its rear wheels for maneuvering into position 3 Rotate the handle grip to be pointing to th...

Page 11: ...way from the load which could result in the load free rolling faster than the PowerHandler If possible place a Safety Stop on the opposite side of the load to the PowerHandler to ensure the load canno...

Page 12: ...d If your PowerHandler has a pivoting handle system pulling backward is not unlike rolling forward Maneuver your PowerHandler to either end of the rolling load Swivel the handle to the outside of the...

Page 13: ...e RPM RM1 A25 speed should be 84 rpm A30 speed should be 62 rpm A40 speed should be 57 rpm A60 speed should be 34 rpm T40 speed should be 39 rpm If the rpm for your model is within 5 of the number sho...

Page 14: ...g traction problem Reference the explanation in the General Overview section describing how too small of a diameter load results in less of the inertial resistance of the load pushing downward vertica...

Page 15: ...e on air machines or with a fully charged battery pack battery machines do the following 1 Mark the drive roller with the felt tip pen 2 Pivot the machine back onto its rear wheels so that the drive r...

Page 16: ...ff the motor Some resistance will be felt due to the integral O rings Figure 3 Pull the muffler back until the air line Figure 4 is fully extended Figure 4 Using pliers and a screwdriver or equivalent...

Page 17: ...ring housing Figure 8 PowerHandler shown with bearing housing removed Figure 9 With a 4mm Allen wrench remove the front bolt on the motor side of the tip preventer Figure 10 Loosen the rear bolt on th...

Page 18: ...ive roller slide the motor mount assembly out of the PowerHandler Figure 16 You may need to gently tap the gearbox from the far side to get it out of the drive roller Figure 17 Remove the drive roller...

Page 19: ...ote this is a reverse thread Figure 22 Motor and motor housing shown removed from the gearbox Figure 23 Remove the motor retention set screw from the motor housing Figure 24 Slide the motor out of the...

Page 20: ...life of your vane kit Significant roughness on the rotor housing will require motor replacement Figure 30 When re assembling the motor the shaft end pin is short and the other end has a long pin Figur...

Page 21: ...eyond the scope of this Warranty The repair or replacement of the said unit constitutes the limit of PowerHandling s liability to the customer and PowerHandling specifically disclaims and excludes res...

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