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PMAC Air Compressor

Powerex  

  100 Mundy Memorial Drive  

  Mt. Juliet, TN  37122  

  USA

P   1.888.769.7979  

  F   513.367.3125  

  www.powerexinc.com

IN598601AV  

  01/2020

Page 3 of 12

All  electrical  hook-ups  must  be  performed  by 

a  qualified  electrician.  Installations  must  be  in 

accordance with local and national electric codes. 

Wiring

Use solderless terminals to connect the electric power source 

provided.  Various  electrical  connections  may  be  provided  in 

accordance  with  customer  requirements.  Always  ensure  the 

connections are proper and that when installing the final connection 

that proper rotation of the compressor is witnessed.

Piping

Connect compressed air pipeline to the outlet of the check valve. 

Do not modify check valve or replace with any other type. The scroll 

compressor does not require a discharge pressure release valve for 

shut down unloading. When the electric motor is de-energized, the 

compressed air in the outlet pipe and after cooler will self relieve by 

driving the pump in reverse a few turns. This is normal operation. 

Do not modify or restrict the air flow to or from the after cooler 

without review by Powerex Engineering. Improper cooling could lead 

to damage of the scroll pump.

Direct Coupled Models

The Powerex Scroll Compressor assembly is designed to 

accommodate  a  variety  of  mounting  options  by  utilizing  the  main 

baseplate.  Standard  mounting  uses  rubber  stud  isolation  mounts. 

Special models may vary.

Operation

Before Start-Up

1. 

Make  sure  all  safety  warnings,  labels  and  instructions  have 

been read and understood before continuing.

2. 

Remove any shipping materials, brackets, etc. 

3.  Confirm that the electric power source and ground have been 

firmly connected and are the correct voltage for the motor. 

4.  Be sure all pressure connections are tight. 

5. 

Check to be certain all safety relief valves, check valves, etc. are 

correctly installed. 

6. 

Check that all fuses, circuit breakers, overloads, etc. are the 

proper size. 

7.  Make sure the inlet filter is properly installed. 

8. 

Once power is connected to the unit, visually check the rotation 

of the compressor pump. If the rotation is incorrect, have a 

qualified  electrician  correct  the  motor  wiring.  Motor  should 

turn counter clockwise looking at motor end of cooling fan. 

If pump is running in the wrong direction, change 

the  incoming  power  leads  to  correct  rotation. 

Operation in reverse for more than a few seconds will damage the pump 

and is not covered under warranty. 

Summary of Contents for PMAC

Page 1: ...ings on the scroll compressor are regreaseable to allow extended compressor life Intended Usage ThisPowerexOil lessScrollsetisintendedforuseaspartofasystem The compressor set provides compressed air from the oil less scroll pump when the electric motor is powered The set includes the intake air filter pump motor coupling assembly appropriate safety guards with the optional aftercooler check valve ...

Page 2: ...d digital signals Default outputs Analog Power Consumption 0 to 10 V or 0 to 20 mA Fault Signal Normally Closed 24V Fieldbus MODBus Installation Unpacking Receiving the Unit Immediately upon receipt of the compressor system the unit should be inspected for any damage which may have occurred in shipment Any shipping damage must be immediately filed with the freight carrier Repair or replace damaged...

Page 3: ...y Powerex Engineering Improper cooling could lead to damage of the scroll pump Direct Coupled Models The Powerex Scroll Compressor assembly is designed to accommodate a variety of mounting options by utilizing the main baseplate Standard mounting uses rubber stud isolation mounts Special models may vary Operation Before Start Up 1 Make sure all safety warnings labels and instructions have been rea...

Page 4: ... on 145 psig pumps Pump Coupling Replace Replace LEGEND Inspect Clean Replace NOTES 1 Inspect and perform maintenance periodically according to the maintenance schedule 2 The maintenance schedule relates to the normal operating conditions If the circumstances and load condition are adverse shorten the cycle time and perform maintenance accordingly 3 Tip seals do not require early replacement but m...

Page 5: ... to intake air If isolation valves are used on intake and are accidently closed when pump is running pump damage can occur This is not covered under warranty Powerex recommends using a three way valve if isolation is desired so that no matter the valve position a path to intake air is always open Amp draw is high 1 Check wiring make sure voltage is within specified range and lead wires are connect...

Page 6: ... Mt Juliet TN 37122 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN598601AV 01 2020 Page 6 of 12 Ref Description Part 1 REMOTE MOUNT ASSEMBLY OPTIONAL ST980210AJ 2 INTAKE FILTER ASSEMBLY VP000501AV 2a FILTER ELEMENT VP000508AV COVER REMOVED 2a ...

Page 7: ...R SL500300AV 5 AFTERCOOLER SL060000AV 6 INTAKE FILTER ASSEMBLY VP000501AV 7 SAFETY VALVE 7a High Pressure Safety Valve 165 PSIG V 215900AV 7b Standard Pressure Safety Valve 140 PSIG V 215400AV 8 CHECK VALVE IP087700AV 9 COUPLING 3 4 NPT BRASS ST071515AV 10 ISOLATOR FOOT MOUNT IP639100AV 11 SCROLL ADAPTER PLATE GASKET IP088200AV 12 WELLNUT ASSEMBLY ST951005AJ 6 8 10 11 1 12 5 2 3 4 7 Item Number a2...

Page 8: ...tenance Coupling Element Replacement The coupling element is designed to last for the life of the scroll pump If replacement does become necessary remove the coupling guard to gain access to the coupling rubber element 4 The photo below shows the coupling guard separated from the assembly Before performing service lock out and tag any electric power source Vent all air pressure from the system and...

Page 9: ... free with the motor 4 Remove motor adapter plate 1 from the motor by removing the 4 hex head screws that secure the motor to the adapter plate 5 If the motor is being replaced measure the position of the motor slide drive hub relative to the existing motor shaft Loosen the setscrew and place the hub on the new motor and position the new hub in the same location on the new motor Make sure the key ...

Page 10: ...PMAC Air Compressor Powerex 100 Mundy Memorial Drive Mt Juliet TN 37122 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN598601AV 01 2020 Page 10 of 12 Notes ...

Page 11: ...urs of use whichever occurs first During such warranty period Powerex shall be fully liable for all Defects in the Products the Product Defects i e all costs of repair or replacement which may include in and out charges so long as the Products are located in the United States or Canada and the Products are reasonably located and accessible by service personnel for removal In and out charges includ...

Page 12: ...ITIVE SPECULATIVE OR INDIRECT LOSSES OR DAMAGES WHATSOEVER ARISING OUT OF OR IN ANY WAY RELATED TO ANY OF THE PRODUCTS OR GOODS SOLD OR AGREED TO BE SOLD BY POWEREX TO BUYER TO THE EXTENT ALLOWABLE UNDER APPLICABLE LAW POWEREX S LIABILITY IN ALL EVENTS IS LIMITED TO AND SHALL NOT EXCEED THE PURCHASE PRICE PAID Warranty Disclaimer Powerex has made a diligent effort to illustrate and describe the Pr...

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