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FirstCall™ Liq x Liq Medical Gas Manifold

Operating & Maintenance Manual

Powerex  •  150 Production Drive  •  Harrison, OH  45030  •  USA

P   1.888.769.7979  •  F   513.367.3125  •  www.powerexinc.com

IN599800AV  •  15 January 2021

Page 6 of 24

Manifold Cabinet Wall-mounting

To have clearance beneath the manifold cylinders, 

measure a distance of 60” from the floor and mark it 

on the wall. Using a level, draw a horizontal line at the 

mark. Place the mounting bracket on the wall, lining up 

the horizontal line with the bottom of the bracket, and 

mark the 4 mounting holes on the wall.

Use appropriate mounting hardware (not included) 

to fasten the mounting bracket to the wall

Identify the slot on the back of the manifold near 

the top, and the corresponding tab on the top of the 

mounting bracket. Lift the manifold cabinet just over 

top of the mounting bracket and lower it so that the 

mounting bracket tab is inserted into the slot on the 

back of the cabinet.

 

Using the 4 5/16” bolts provided, tighten the manifold 

cabinet to the mounting bracket. 

Header Installation

Powerex header assemblies, including Liquid x Liquid 

bank headers and Emergency Reserve bank header 

(liquid only) are sold separately.

Attach the headers to the union on each side of 

the manifold control cabinet. Using a level, mark the 

placement of mounting brackets while keeping the 

header on a horizontal plane.

Remove the U-bolt assemblies from the header 

mounting brackets. Position the brackets so that the top 

of the bracket is aligned with the bottom of the headers 

and is centered between the cylinder connections. 

The end bracket should be placed as close to the last 

cylinder as possible to provide the most support and 

stability.

 

Mark the mounting hole and install fasteners suitable 

for type of wall construction (fasteners not included) .

Fit the U-bolt over the header piping and tighten the 

two mounting nuts.

Summary of Contents for Medical FirstCall MFLD-LIQ-NFPA-GG-PSI

Page 1: ...com IN599800AV 15 January 2021 Page 1 of 24 Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and...

Page 2: ......

Page 3: ...Gauge 7 Electrical 8 NEMA 4 optional 8 Pigtail Cylinder Installation 8 Power On 9 Settings 9 Login to Settings 9 Alarm History 10 Alarm Status 10 Alarm Summary 10 Gas Settings 11 BACNet Settings 11 Ch...

Page 4: ...er valves should always be opened very slowly Heat of recompression may ignite combustible materials creating an explosive force Pigtails should never be kinked twisted or bent into a radius smaller t...

Page 5: ...eserve regulator gauges transducer pressure switch and header inlet block and pipe nipple included as a pre assembled unit Removable cabinet enclosure for improved service access Single point vent con...

Page 6: ...et and lower it so that the mounting bracket tab is inserted into the slot on the back of the cabinet Using the 4 5 16 bolts provided tighten the manifold cabinet to the mounting bracket Header Instal...

Page 7: ...sensors If the length of the provided pipe nipple is insufficient install a longer pipe to extend the assembly further away from the manifold InstalltheEmergencyReserveHeader soldseparately using the...

Page 8: ...ted in a way that the manifold cabinet door can open without stretching the wire Connect the Emergency Reserve transducer and pressure switch to the correct terminal block near the PLC The transducer...

Page 9: ...l check valve Make sure the 3 digit CGA number stamped on the outer perimeter of these fittings matches the CGA number stamped on the mating CGA fittings on the pigtails Attach the pigtails to the che...

Page 10: ...story screen shows a record of all alarm events up to 32 including the specific alarm condition and the date and time of the alarm event This screen also has the ability to sort the alarm history list...

Page 11: ...alarm setpoint default final line low pressure setpoint and default emergency reserve low pressure setpoint None of these settings are adjustable by the user at the screen The final line pressure swi...

Page 12: ...bank The left bank pressure gauge inside the cabinet and the graphical display on the screen should show the full pressure of the cylinder It should read IN USE with an arrow over top of the left bank...

Page 13: ...line regulators by adjusting the tightness of the hex nut on top Tighteningthenutwillincreasethepressure loosening the nut will decrease the pressure The line pressure setting may be monitored on the...

Page 14: ...the top Regulator Settings Once a year check and verify regulator settings Line Regulator Switching The line regulators should be alternated every 3 to 6 months Alternate the regulators by manually op...

Page 15: ...x Liq Medical Gas Manifold Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599800AV 15 January 2021 Page 15 of 24 W...

Page 16: ...d must not be copied or submitted to outside parties for use or examination 729176 ITEM ID MATERIAL DESCRIPTION DRAWI Liquid Manifold Assembly MFL N A 05 005 1 LEFT BANK RIGHT BANK 400 PSI PRESSURE RE...

Page 17: ...SURE TRANSDUCER PE0004112AV HEADER INLET BLOCK HEADER INLET BLOCK 0 4000 PSI PRESSURE GAUGE GA750100AV 0 4000 PSI PRESSURE GAUGE GA750100AV 0 4000 PSI PRESSURE GAUGE GA750100AV 0 400 PSI PRESSURE GAUG...

Page 18: ...AC DC Output 24 VDC Input Fuse 2 Amp circuit breaker Power Consumption 31 2 Watt Specifications Dimensions Pressure Settings Parameter Delivery Pressure PSI 55 PSI 100 PSI 180 PSI Intermediate Pressur...

Page 19: ...ure alarm set point for Final Line Pressure FinalLoAl Final Line Pressure High Pressure Alarm Status 0 No Alarm 1 Alarm FinalHiAl Final Line Pressure Low Pressure Alarm Status 0 No Alarm 1 Alarm LeftE...

Page 20: ...ST IN CONNECTION WITH THE SALE OR USE OF SUCH PRODUCTS TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED All warranty claims must be made in writing and delivered to Powerex i...

Page 21: ...ted to indirect special or consequential damages or loss of production of loss of profits resulting from any cause whatsoever including but not limited to any delay act error or omission of Powerex Su...

Page 22: ...Liq x Liq Medical Gas Manifold Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599800AV 15 January 2021 Page 22 of...

Page 23: ...Liq x Liq Medical Gas Manifold Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599800AV 15 January 2021 Page 23 of...

Page 24: ...Liq x Liq Medical Gas Manifold Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599800AV 15 January 2021 Page 24 of...

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