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FirstCall™ Liq x Liq Medical Gas Manifold

Operating & Maintenance Manual

Powerex  •  150 Production Drive  •  Harrison, OH  45030  •  USA

P   1.888.769.7979  •  F   513.367.3125  •  www.powerexinc.com

IN599800AV  •  15 January 2021

Page 13 of 24

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Turn off all open left and right bank cylinder valves. 

SLOWLY open one emergency reserve high pressure 

cylinder

The active bank is able to be adjusted from the HMI 

screen

Log in to the Settings Menu and toggle Maintenance 

Mode.

A button will appear on the lower left, “PRESS TO 

MANUALLY TEST SOLENOIDS”. Press this button 

and 2 new buttons, “ENERGIZE LEFT SOLENOID” and 

“ENERGIZE RIGHT SOLENOID” will appear underneath 

each cylinder graphic.

Pressing these buttons will toggle the “IN USE” status 

to that bank. To switch over to the right bank, press the 

“ENERGIZE RIGHT SOLENOID” button. To switch to the 

left bank, press the “ENERGIZE LEFT SOLENOID” button.

Please note that this only switches Left and Right 

liquid banks. The emergency reserve bank cannot 

be activated from the screen as it operates solely on 

pressure differential.

Final Line Pressure Adjustment

The final line pressure may be adjusted by adjusting 

the spring tension on the line regulators by adjusting 

the tightness of the hex nut on top. 

Tightening the nut will increase the pressure, loosening 

the nut will decrease the pressure. The line pressure 

setting may be monitored on the pressure gauge at the 

top of the manifold. To get the most accurate reading 

of the regulator setting there needs to be some flow 

through the regulator. The bleed valves allow adequate 

flow. 

Cylinder Replacement & Handling

Close all cylinder valves on the depleted bank. 
SLOWLY loosen and remove the pigtail connection 

from the depleted cylinders. 

Remove depleted cylinders and replace protective 

caps. 

Place and secure full cylinders into position using 

chains, belts or cylinder stands. 

Remove protective cylinder caps from full replacement 

cylinders. With the valve outlet pointed away from all 

people in the area, slowly open each cylinder valve 

slightly for a split second to blow out any dirt or 

contaminants that may have become lodged into the 

cylinder valve. 

Connect pigtails to cylinder valves and tighten with 

wrench. 

SLOWLY turn each cylinder valve until each cylinder 

is fully on. 

Leak test the connections using an oxygen approved 

leak test solution. 

Observe the following conditions: The alarm is 

cancelled and one of the banks shows “IN USE” and the 

other bank shows “READY.”

The manifold supply bank is now replenished and 

automatically placed in “reserve.” 

Summary of Contents for Medical FirstCall MFLD-LIQ-NFPA-GG-PSI

Page 1: ...com IN599800AV 15 January 2021 Page 1 of 24 Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and...

Page 2: ......

Page 3: ...Gauge 7 Electrical 8 NEMA 4 optional 8 Pigtail Cylinder Installation 8 Power On 9 Settings 9 Login to Settings 9 Alarm History 10 Alarm Status 10 Alarm Summary 10 Gas Settings 11 BACNet Settings 11 Ch...

Page 4: ...er valves should always be opened very slowly Heat of recompression may ignite combustible materials creating an explosive force Pigtails should never be kinked twisted or bent into a radius smaller t...

Page 5: ...eserve regulator gauges transducer pressure switch and header inlet block and pipe nipple included as a pre assembled unit Removable cabinet enclosure for improved service access Single point vent con...

Page 6: ...et and lower it so that the mounting bracket tab is inserted into the slot on the back of the cabinet Using the 4 5 16 bolts provided tighten the manifold cabinet to the mounting bracket Header Instal...

Page 7: ...sensors If the length of the provided pipe nipple is insufficient install a longer pipe to extend the assembly further away from the manifold InstalltheEmergencyReserveHeader soldseparately using the...

Page 8: ...ted in a way that the manifold cabinet door can open without stretching the wire Connect the Emergency Reserve transducer and pressure switch to the correct terminal block near the PLC The transducer...

Page 9: ...l check valve Make sure the 3 digit CGA number stamped on the outer perimeter of these fittings matches the CGA number stamped on the mating CGA fittings on the pigtails Attach the pigtails to the che...

Page 10: ...story screen shows a record of all alarm events up to 32 including the specific alarm condition and the date and time of the alarm event This screen also has the ability to sort the alarm history list...

Page 11: ...alarm setpoint default final line low pressure setpoint and default emergency reserve low pressure setpoint None of these settings are adjustable by the user at the screen The final line pressure swi...

Page 12: ...bank The left bank pressure gauge inside the cabinet and the graphical display on the screen should show the full pressure of the cylinder It should read IN USE with an arrow over top of the left bank...

Page 13: ...line regulators by adjusting the tightness of the hex nut on top Tighteningthenutwillincreasethepressure loosening the nut will decrease the pressure The line pressure setting may be monitored on the...

Page 14: ...the top Regulator Settings Once a year check and verify regulator settings Line Regulator Switching The line regulators should be alternated every 3 to 6 months Alternate the regulators by manually op...

Page 15: ...x Liq Medical Gas Manifold Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599800AV 15 January 2021 Page 15 of 24 W...

Page 16: ...d must not be copied or submitted to outside parties for use or examination 729176 ITEM ID MATERIAL DESCRIPTION DRAWI Liquid Manifold Assembly MFL N A 05 005 1 LEFT BANK RIGHT BANK 400 PSI PRESSURE RE...

Page 17: ...SURE TRANSDUCER PE0004112AV HEADER INLET BLOCK HEADER INLET BLOCK 0 4000 PSI PRESSURE GAUGE GA750100AV 0 4000 PSI PRESSURE GAUGE GA750100AV 0 4000 PSI PRESSURE GAUGE GA750100AV 0 400 PSI PRESSURE GAUG...

Page 18: ...AC DC Output 24 VDC Input Fuse 2 Amp circuit breaker Power Consumption 31 2 Watt Specifications Dimensions Pressure Settings Parameter Delivery Pressure PSI 55 PSI 100 PSI 180 PSI Intermediate Pressur...

Page 19: ...ure alarm set point for Final Line Pressure FinalLoAl Final Line Pressure High Pressure Alarm Status 0 No Alarm 1 Alarm FinalHiAl Final Line Pressure Low Pressure Alarm Status 0 No Alarm 1 Alarm LeftE...

Page 20: ...ST IN CONNECTION WITH THE SALE OR USE OF SUCH PRODUCTS TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED All warranty claims must be made in writing and delivered to Powerex i...

Page 21: ...ted to indirect special or consequential damages or loss of production of loss of profits resulting from any cause whatsoever including but not limited to any delay act error or omission of Powerex Su...

Page 22: ...Liq x Liq Medical Gas Manifold Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599800AV 15 January 2021 Page 22 of...

Page 23: ...Liq x Liq Medical Gas Manifold Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599800AV 15 January 2021 Page 23 of...

Page 24: ...Liq x Liq Medical Gas Manifold Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599800AV 15 January 2021 Page 24 of...

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