PowerBoss Phoenix 20 Manual Download Page 39

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3+;

20C PART REFERENCE

LIST

Schematic 745096

REFERENCE #

COMPONENT NAME

PART NUMBER

PUMP, WATER

748691

MOTOR, BRUSH

748692

MOTOR, VACUUM ASSEMBLY

747607-1

TRANSAXLE

747606

SOLENOID VALVE, WATER

90435595

RELAY, MAIN

90331026

RELAY, BRUSH MOTOR

747615

RELAY, VACUUM

747616

CB1

CIRCUIT BREAKER 4.0A, CONTROL

747609

CB2

CIRCUIT BREAKER 30A, BRUSH MOTOR

740247

CB3

CIRCUIT BREAKER 20A, VACUUM MOTOR

740220

CB4

CIRCUIT BREAKER 20A, TRANSAXLE

740220

KEYSWITCH

747617

S2A

SWITCH, BRUSH MOTOR (at motor)

747603-2

S2B

SWITCH, BRUSH MOTOR (handle)

748603-1

SWITCH, VACUUM MOTOR

748603-2

SWITCH, TRANSAXLE (handle)

748603-1

SWITCH, DIRECTION

748201

S8 (optional)

SWITCH, PUMP- OFF AISLE WAND (KIT K-E20CP)

747693-1

CONTROLLER, I-DRIVE

747608

SPEED POTENTIOMETER ASSEMBLY

747026

BDI

BATTERY DISCHARGE INDICATOR

747011

CSI

CHARGER STATUS INDICATOR

747614

HM (optional)

HOUR METER (KIT K-E1720HM)

747624

BC (model specific)

BATTERY CHARGER 115VAC (battery type specific)

957761 (-2 or G-4)

BC (model specific)

BATTERY CHARGER 230VAC (battery type specific)

957760 (-2 or G-4)

BATTERY, 12V 140AH (2 REQUIRED)

956140

G1 (optional)

BATTERY, GEL 12V 100AH (2 REQUIRED)

956100

DIODE, MAIN RELAY

Part of K1

DIODE ASM, BRUSH MOTOR RELAY

740482

DIODE ASM, VACUUM MOTOR RELAY

740482

REFERENCE #

CONNECTOR FUNCTION

PART # -female

PART # -male

KEYSWITCH (S1)

744012

748037

SWITCH, BRUSH MOTOR (S2B)

747022

747021

CHARGER STATUS INDICATOR (CSI)

Part of CSI

Part of BC

SWITCH, VACUUM (S3)

747022

747021

MOTOR, VACUUM (M3)

748021

748020

BATTERY CONNECTOR

740159

SWITCH, BRUSH MOTOR (S2A)

747022

747021

PUMP, WATER (M1)

748021

748020

SOLENOID VALVE, WATER (Y1)

19737014

N/A

X10

OPERATOR HANDLE CABLE

741093

740697

X11

OPERATOR HANDLE CABLE

740366

740697

X13

BATTERY CHARGER (BC)- INTERNAL RELAY

740366

740697

X14

BATTERY CHARGER (BC)-INTERNAL RELAY

740366

740697

X15

SOLENOID (Y1) /HOUR METER CONNECTION (HM)

740366

741165

X16

SOLENOID (Y1) /HOUR METER CONNECTION (HM)

740366

741165

X17 (optional)

OPTIONAL HOUR METER (HM) WIRE-747656

740366

741165

X18 (optional)

OPTIONAL HOUR METER (HM) WIRE-747657

740366

741165

X19

BATTERY GAUGE (BDI)

Part of BDI

747033

X20

SPEED POT ASSEMBLY (R1)

741298

741302

X21

SWITCH, TRANSAXLE (S4)

747022

747021

X22

OPERATOR HANDLE CABLE: 747632-1

747029

747033

X23

I-DRIVE HARNESS: 747673

Part of A1

748037

X24

TRANSAXLE (M4)

748021

748020

X25

I-DRIVE (A1) TO VACUUM SWITCH (S3)

740366-1

741165

X26

I-DRIVE (A1) TO VACUUM SWITCH (S3)

741093

740698

X27

I-DRIVE (A1) TO VACUUM RELAY-CONTACT

741093

741165

X28 (optional)

SWITCH, TOGGLE WATER PUMP (S8)

747022

747021

X29 (optional)

PUMP, OFF AISLE WAND (M1)

748021

748020

Last Updated 01/05/10

Summary of Contents for Phoenix 20

Page 1: ...PowerBoss Inc A Member of The Hako Group PHOENIX 20 CYLINDRICAL TRACTION DRIVE FLOOR SCRUBBER ...

Page 2: ...loor Scrubber Traction Drive Cylindrical Technical Speciﬁcations Model Phoenix 20 Traction Drive Cylindrical Model No PHX20C PHX20CQP PHX20CQPG 40 amps 140Ah 20 hr 95Ah 20 hr 69 dBA 20 in 51 cm 34 in 86 cm 27 280 ft2 hr 2 534 m2 3 1 mph 5 km per hr 24 volts 65 cfm 110 m3 hr 45 inches 112mbar 60 HP 450 W Cylindrical 3 4 HP 560W 2 600 RPM 12 Gal 45 liters 13 Gal 49 liters 2 370 lbs 168 kg 235 lbs 10...

Page 3: ... Assembly 14 Battery Tray Assembly 15 Recovery Tank Assembly 16 Recovery Tank Assembly BOM 17 Handle Assembly 18 Pump Assembly 19 Electrical Box Assembly 20 Electrical Box Assembly BOM 21 Electrical Panel Assembly 22 Vacuum Switch Assembly 23 Electrical Box Cover Assembly 24 Vac Motor Assembly 25 Tension Band Sub Assembly 26 20 Cyl Deck Assembly 27 Cylindrical Scrubdeck 28 Cylindrical Scrubdeck BO...

Page 4: ...Page 4 Parts Manual Phoenix 20 Floor Scrubber Traction Drive Cylindrical Main Assembly ...

Page 5: ... 68 X 08 11 711569 4 WSR FLT 390 X 880 X 062 NYL 12 712081 3 SHOULDER BLT 5 16 18 X 3 8 X 75 13 712143 1 BLT SHLD 3 8 X 2 0 5 16 18 14 712301 2 WSR FLAT 37 X 87 X 06 15 712683 3 NUT HEX 5 16 18 NYLOC SS 16 712772 3 WSR FLAT 344 x 75 x 06 SS 17 715688 2 DECAL PHOENIX 18 740164 1 1 JUMPER CABLE ASSY RED 4G 12 19 747649 1 CABLE ASSY BATTERY 20 956140 2 BATTERY 12V 140AH 20G 956100 BATTERY AGM 12V 100...

Page 6: ...Page 6 Parts Manual Phoenix 20 Floor Scrubber Traction Drive Cylindrical Traction Drive Base Assembly ...

Page 7: ...R REAR 2 44 712301 6 WSR FLAT 37 X 87 X 06 15 172187 1 FOAM COVER FRONT 2 45 712312 2 WSR FLAT 187 X 1 25 16 172305 1 PUMP ASM E20 CYL 46 712562 2 BOLT HH 1 4 20X3 4 SS 17 REF ONLY 1 CHASSIS ASM E20 CYL 47 712683 2 NUT HEX 5 16 18 NYLOC SS 18 3303255 1 CLAMP HOSE 1 75 DIA NOMINAL 48 712758 2 WSR HELICAL 1 4 SS 19 172330 1 CYL ELEC BOX COVER ASSY 49 712772 2 WSR FLAT 344 x 75 x 06 SS 20 210142 1 PE...

Page 8: ...Page 8 Parts Manual Phoenix 20 Floor Scrubber Traction Drive Cylindrical Chassis Assembly 127 6 2 1 25 5 7 F G D E H ITEM 5 ...

Page 9: ... X 75 18 8 SS 5d 712326 1 WASHER INT LOCK 4 SS 26 712564 8 SCR HH 1 4 20 X 1 00 SS 5e 747603 2 1 SWITCH ASY MICRO ROLLER W PACK CONDUIT 27 712575 8 SCR HH 5 16 18 X 75 18 8 SS 6 172113 2 BKT TRANSAXLE MOUNT BASE 28 712758 12 WASHER LOCK 1 4 SPLIT SS 7 172114 2 BKT TRANSAXLE MOUNT 29 712760 1 WASHER FLAT 56 X 1 06 X 04 SS 8 172167 2 CASTER 3 1 2 PU WHEEL 30 712772 14 WASHER FLAT 344 X 75 X 06 SS 10...

Page 10: ...7 383347 5 CLAMP CRIMP 1 2 HOSE REPLACING OLD STYLE BRASS SOLUTION VALVE ASSEMBLY 172514 WITH 172571 PLASTIC SOLUTION VALVE ASSEMBLY WILL REQUIRE THE PURCHASE OF KIT K 172571 Old Style Solution Valve Assembly New Style Solution Valve Assembly OLD STYLE BILL OF MATERIAL 172514 ITEM PART NO QTY DESCRIPTION 1 172513 1 BRKT SOL VALVE MOUNT 2 172515 1 BALL VALVE BRASS 3 8FNPT CUST HANDLE 3 320265 1 FTG...

Page 11: ...Page 11 Parts Manual Phoenix 20 Floor Scrubber Traction Drive Cylindrical Solution Control Handle Assembly ...

Page 12: ...711524 2 WASHER FLAT 3 8 X 1 00 X 08 ZP 8 711539 1 WASHER EXT LOCK 3 8 ZP 9 711550 2 WASHER FLAT 1 4 X 75 NYLON 10 711566 3 WASHER FLAT 12 X 50 X 065 ZP 11 711575 6 WASHER FLAT 1 4 X 75 X 06 ZP 12 711592 1 WASHER FLAT 1 2 X 90 X 064 NYLON 13 712070 1 BLT SHOULDER 5 16 X 75 LG X 1 4 20 BLK 14 713598 1 BLT SHOULDER 1 4 X 313 LG X 10 24 SS 15 715690 1 DECAL AQUASTOP SOLUTION CONTROL 16 760592 1 KNOB ...

Page 13: ...TION 1 172003 1 SOLUTION TANK 2 172080 1 HANDLE MOUNT ASSY LEFT 3 172082 1 HANDLE MOUNT ASSY RIGHT 4 172341 1 HOOK DRAIN HOSE WITH TWIST VALVE 5 260579 1 TOOL CLIP 1 5 HOSE 6 342438 1 FITTING 1 2 MPT 1 2 HB BRASS 7 711507 4 WSR FLAT 37 X 1 12 X 06 8 711546 4 WSR HELICAL 3 8 9 712822 4 SCR MC TR HD 10 24 X 50 SS 10 713041 4 BLT HH 3 8 16 X 3 4 5 ...

Page 14: ...ERIAL 172157 ITEM PART NO QTY DESCRIPTION 1 172036 1 BKT PEDAL STOP 2 172065 1 CLIP FOR 1 2 ID HOSE 3 710493 2 SCR MC 4 40 X 75 PAN HD 4 710530 2 SCR MC FL HD 8 32 X 50 BRS 5 711428 2 NUT HEX 4 40 6 712326 2 WSR INT LOCK 4 7 715685 1 DECAL REMOVE SPLASH GUARD 8 747603 2 1 SWITCH ASY MICRO ROLLER W PACK CONDUIT ...

Page 15: ...TEM PART NO QTY DESCRIPTION 1 172116 1 BATTERY BOX 2 172213 1 BKT SPACER FOR BATTERIES 3 210414 2 O RING 2 113 4 260224 1 18 HOSE 5 320271 1 NOZZLE BODY ELBOW 6 320272 2 NOZZLE BODY LOCKNUT 7 320273 1 HOSE SHUT OFF CLAMP 8 710178 2 SCR MC 1 4 20 X 50 TRUSS STPL 9 711575 2 WSR FLT 31x 75x 06ST 10 828490 1 CRIMP CLAMP 140R ...

Page 16: ...Page 16 Parts Manual Phoenix 20 Floor Scrubber Traction Drive Cylindrical Recovery Tank Assembly ...

Page 17: ...72132 1 FLOAT SCREENED 7 172394 1 CABLE REC TANK 12 0 8 711210 2 SCR HH 1 4 20 X 1 25 ZP GR 5 FULL THRD 9 711212 1 SCR HH 1 4 20 X 1 50 ZP GR 5 10 711379 1 NUT FLANGED WIZZ 5 16 18 ZP 11 711519 6 WASHER FLAT 1 4 X 1 00 X 06 ZP 12 711544 3 WASHER LOCK 1 4 SPLIT ZP 13 712565 3 SCR THMS 1 4 20 X 62 SS 14 712758 3 WASHER LOCK 1 4 SPLIT SS 15 3303255 1 CLAMP HOSE 1 75 DIA NOMINAL 16 97090096 1 DRAIN HO...

Page 18: ...1 BAIL PLATE WMT LH 13 711503 6 WSR FLAT 10 4 172057 2 LEAF SPRING 14 711543 4 WSR HELICAL 10 5 172059 1 BAIL HANDLE 15 712320 2 WSR NYLON 22 X 45 X 04 6 172074 2 SPACER 5 16OD X 17GA ALUM 16 712326 2 WSR INT LOCK 4 7 270143 2 HANDLE PIVOT JAW 17 712830 10 SCR MC 10 24 X 62 STLZ TR HD 8 710353 4 SCR MC RD HD 10 32 X 37 STL 18 747603 3 2 SWITCH ASY MICRO ROLLER W PACK CONDUIT 9 710495 2 SCR MC 4 40...

Page 19: ...E WIRE REINF 3 8 x 9 6 342442 1 FITTING FGHT NUT PP 7 342443 1 FITTING 3 8HB INSERT PP 8 342444 1 WSR FILTER GARDEN HOSE SIZE 9 450040 2 FITTING 90 3 8MPT X 3 8BARB NYLON 10 450076 5 CLAMP CRIMP 185R SS 11 712537 4 10 24 X 75 SS TRUSS HD SCR 12 712638 4 NUT HEX 10 24 SS NYLOC 13 712764 6 WSR 10 SS 14 747691 1 PUMP 24VDC 35PSI 3 8HOSE w CONNECTOR 15 11038965 2 BOLT HH M4X0 7 X 10 Z DICH 16 90435595...

Page 20: ...Page 20 Parts Manual Phoenix 20 Floor Scrubber Traction Drive Cylindrical Electrical Box Assembly ...

Page 21: ...4 X 1 25 SS 19 712770 5 WASHER INT TOOTH LOCK 10 SS 20 712810 5 SCR RHMS 10 24 X 37 ZP 21 742748 4 CIRCUIT BREAKER BOOT 22 747608 1 I DRIVE 24V 70A PM CONTROL SEE NOTES 23 747637 1 WIRE ASY MACHINE BATTERY E1720 24 747670C 1 ELECTRICAL PANEL ASY E20C 25 760134 2 MOUNT RING 26 762084 1 SPRING EXT 25OD X 2 F L MUSIC 27 762400 1 BUSH HEYCO 1 5 8 X 2 1 8 X 29 64 2400 B 28 828062 1 CABLE TIE LARGE 29 9...

Page 22: ... 2 T ERMIN 6 740247 1 CIRCUIT BREAKER 30AMP PUSH BUT 7 740482 2 DIODE ASY 1N4007 W PIGGY NOT SHOWN 8 747609 1 CIRCUIT BREAKER 4 0AMP PUSHBUT 9 747615 1 RELAY 2 POLE CURT IS 1720 10 747616 1 RELAY 1 POLE CURT IS 1720 11 747619 2 BRACKET RELAY 747615 747616 12 747640 1 WIRE ASY 10G RED 13 NOT SHOWN 13 747641 1 WIRE ASY 10G RED 7 NOT SHOWN 14 747700 1 WIRE HARNESS E20C MAIN NOT SHOWN 15 15592025 6 CA...

Page 23: ...cuum Switch Assembly BILL OF MATERIAL 172141 ITEM PART NO QTY DESCRIPTION 1 172140 1 BKT VAC SWITCH MOUNT 2 172337 1 VAC SWITCH COVER 3 710493 2 SCR RHMS 4 40 X 75 ZP 4 711428 2 NUT HEX 4 40 ZP 5 712326 2 WASHER INT LOCK 4 SS 6 747603 2 1 SWITCH ASY MICRO ROLLER W PACK CONDUIT ...

Page 24: ...GAUGE TRUCHARGE 2 172193 1 GASKET CB OUTLINE 9 747026 1 POTENTIOMETE0R ASSY 3 172194 1 GASKET CHARGER CORD PLATE 10 747614 1 CHARGE STATUS INDICATOR 4 715683 1 DECAL DASHBOARD PHX20 CYL 11 90323437 1 1 KEYSWITCH ASSEMBLY 5 715672 1 DECAL CHARGE STATUS 12 748201 1 SWITCH DPDT ON OFF ON 6 715674 1 DECAL TD CIRCUIT BREAKER 13 748209 1 GASKET FOR 2 POLE ROCKER SWITCHES 7 715699 1 DECAL DIAG CODES NARR...

Page 25: ... 1 HOSE STRETCH 13 90 CUFF 3 172124 1 EDGE TRIM 063 X 3 0 BLACK 4 172186 1 FOAM COVER FRONT 1 1 2 THICK 5 172187 1 FOAM COVER FRONT 2 1 2 THICK 6 172188 5 FOAM TAPE 1 2 SQ X 16 5 7 450095 1 CLAMP CRIMP 1 75 OD 8 711160 4 SCR HI LO 10 X 625 BLACK ZINC 9 711503 4 WASHER FLAT 10 X 50 ZP 10 715967 1 DECAL WARNING DO NOT PICK UP NOT SHOWN 11 747607 1 1 VAC MOTOR ASY 24V PERIF BYPASS ...

Page 26: ...MATERIAL 172440 ITEM PART NO QTY DESCRIPTION 1 172074 2 SPACER 5 16OD X 17GA ALUM 2 172234 1 LEVER 90535758 3 172240 1 STRAP WMT FRONT LEFT 4 11175494 2 SCR MC M5 X 25 SS DIN7985 5 11518313 1 BLT EYE M5 X 40 SS 6 12022430 1 NUT HEX M5 SS DIN934 7 12040283 2 NUT HEX M5 NYLON LOCK SS DIN985 8 90513631 1 PIN THD ...

Page 27: ...JET ASSY 4 172334 1 DRAG CHAIN ASSY SHORT 5 LINKS 5 172345 1 COUPLER L070 15MM 3PCS 2 JAW 1 SPIDER 6 172353 1 KNOB PRESS ON THUMB SCREW HEAD 7 172354 1 PIN THD M6 X 13 X 50 ZP 8 172355 1 PHX20C BRUSH MOTOR ASSEMBLY 9 711504 7 WASHER FLAT 1 4 SS 10 712160 1 SCR SET M6 X 12 SS CP 11 11132065 6 SCR SHCS M6 1 0 X 16 ZD CLASS 8 8 12 172123 1 CHAIN BEADED SS W EYELETS 6 13 711923 1 RIVET POP 3 16 14 712...

Page 28: ...Page 28 Parts Manual Phoenix 20 Floor Scrubber Traction Drive Cylindrical Cylindrical Scrubdeck ...

Page 29: ...931235 2 LIP FLASH GUARD 18 3130024 2 STRIP FLASH GUARD 19 3130110 1 SEAL BELT COVER 20 3180062 1 IDLER SUPPORT ASSLY BRUSH 21 3180217 1 DEBRIS TRAY 22 3530278 1 BRUSH DECK HOUSING 23 3530280 1 BELT COVER 24 3530283 2 PIN BRUSH WHEEL 25 3530287 1 COUPLER COVER 26 3530288 1 BRACKET DOUBLE ARM 27 3530290 2 DEFLECTOR ROLLER 28 3530291 1 BRACKET SINGLE ARM 29 3530292 2 DEFLECTOR ROLLER STUD 30 3530296...

Page 30: ... OF MATERIAL 3180062 ITEM PART NO QTY DESCRIPTION 1 838100 2 DOMED CAP NUT M10 SS 2 845101 2 WASHER SS 304 10 5X20X2 3 854007 2 O RING 36X2 5 4 854008 1 ORING 6X2 0 5 931157 2 SPACER IDLER HUB COVER 6 931758 1 KNOB IDLER COVER LOCK 7 3130005 1 COVER IDLER END MACHINING 8 3130042 2 PIN IDLER END 9 3180091 2 IDLER PULLEY BRUSH ...

Page 31: ...CRIPTION 1 854007 2 O RING 36X2 5 2 875010 8 BEARING 6003 NSE NACHI 3 875011 1 BEARING 608 2Z 4 925002 2 DRIVE BELT 425 5M 15 HTD 5 925012 4 WASHER BRIDGE 6 925193 1 GEAR LH 7 931027 4 DRIVE KEY 8 931035 1 GEAR RH 9 931129 2 PULLEY DRIVE 10 931815 2 IDLER PLAIN ASSY 11 3130006 1 HOUSING GEAR SUPPORT 12 3180008 4 SPROCKET ASSEMBLY GEAR 13 3530372 1 STUD M F M8 M6 ZP ...

Page 32: ...Page 32 Parts Manual Phoenix 20 Floor Scrubber Traction Drive Cylindrical Rear Squeegee Assembly ...

Page 33: ... 717030 2 SCR HH M8 1 25 X 20 SS 10 717040 2 WASHER FLAT M10 5 X 30 X 2 5 SS 11 730609 2 WASHER FLAT M8 SS 12 17133026 2 STAR HANDLE M10 BLACK 13 90513094 2 FIXED CASTER 14 90531112 10 WASHER FLAT 8 3 x 22 x 1 00mm STAINLESS 15 90548397 2 ROLLER PLASTIC 100mm DIA 4 16 172271 1 BUMPER 34 SQG 17 172274 1 EDGE TRIM 5 16 X 10 BLACK 18 711504 5 WASHER FLAT 1 4 SS 19 711527 2 WASHER FLAT 63 X 1 12 X 09 ...

Page 34: ...Page 34 Parts Manual Phoenix 20 Floor Scrubber Traction Drive Cylindrical Squeegee Mechanism Assembly ...

Page 35: ...1420 1 NUT JAM 5 16 18 ZP 12 711504 4 WASHER FLAT 1 4 SS 13 712767 2 WASHER FLAT 406 X 75 X 035 SS 14 711523 2 WASHER WAVE 37 X 68 X 08 15 711592 2 WASHER FLAT 1 2 X 90 X 064 NYLON 16 711678 2 PIN CLEVIS 3 8 X 2 1 4 ZP 17 711717 2 RET RING E EXT 37 18 711720 2 RET RING E EXT 25 19 712147 1 ROD THD 5 16 18 X 3 25 SS 20 712148 1 PIN CLEVIS 1 2 X 2 25 WITH HOLE 21 712157 2 NUT WING 5 16 18 SS 22 7125...

Page 36: ...Wiring Diagrams ...

Page 37: ......

Page 38: ......

Page 39: ...SH MOTOR RELAY 740482 D3 DIODE ASM VACUUM MOTOR RELAY 740482 REFERENCE CONNECTOR FUNCTION PART female PART male X1 KEYSWITCH S1 744012 748037 X2 SWITCH BRUSH MOTOR S2B 747022 747021 X3 CHARGER STATUS INDICATOR CSI Part of CSI Part of BC X4 SWITCH VACUUM S3 747022 747021 X5 MOTOR VACUUM M3 748021 748020 X6 BATTERY CONNECTOR 740159 740159 X7 SWITCH BRUSH MOTOR S2A 747022 747021 X8 PUMP WATER M1 7480...

Page 40: ...ible chemicals or damage to property or loss of income due to malfunctions of the product If a difficulty develops with this machine you should contact the dealer from whom it was purchased This warranty gives you specific legal rights and you may have other rights which vary from state to state Some states do not allow the exclusion or limitation of special incidental or consequential damages or ...

Page 41: ...l Inc 14N845 U S Route 20 Pingree Grove Illinois 60140 Phone 800 323 9420 www PowerBoss com Email tech powerboss com A Member of the Hako Group PowerBoss is a Full Line Manufacturer of Sweepers and Scrubbers for Industrial Facilities 988728PB Rev D 08 16 ...

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