PowerBoss Apex 47 B Instruction Manual Download Page 9

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1.3.1 Apex 4

Signs

Safety and information signs

24V label (8)

Battery charging (9)
The label is located under the seat
hood.

Rotating parts (10)

Cylinder broom wearing take-up (11)

Nameplate (12)

Safty Information

Fig.2

1.3.1 Apex 49 Signs

Safety and information signs

24V label (8)

Battery charging (9)
The label is located under the seat
hood.

Rotating parts (10)

Cylinder broom wearing take-up (11)

Nameplate (12)

Safty Information

Fig.2

Summary of Contents for Apex 47 B

Page 1: ...Instruction Manual Apex 47 B BH 6502 44 64...

Page 2: ...tenance The symbol as used in this manual identifies items relevant to safety Please make sure to forward all safety instructions to other operators Observe the safety information listed in chaperr 1...

Page 3: ...aintenance certifi cate which is the warranty document The following is excluded from warran ty fuses natural wear and tear after over load and damages caused by inexpert handling and unauthorised mod...

Page 4: ...Maintenance Schedule 55 3 Battery Systems 19 3 1 Low Discharge Signal Sender 20 3 1 1 Battery Charging Status Indicator 20 3 1 2 Hourmeter 20 3 1 3 Setting Other Battery Types 20 3 2 Plug Connection...

Page 5: ...Contents 5 Contents...

Page 6: ...mencing work the opera tor has to make sure that the Apex 47 and its accessories are in proper and safe condition Warning and instruction labels atta ched to the machine contain important information...

Page 7: ...imprecise or non observance of instructions or prescribed work routine important information on handling the Apex 47 in order to maintain operability due to use of substances representing an inherent...

Page 8: ...e front and rear 3 Read and observe operator s Manual 4 Key switch 5 Brake 6 Noise performance 7 82 dB A 8 Safty Information Fig 1 1 3 Labels at the Machine The following safety and information signs...

Page 9: ...g 9 The label is located under the seat hood Rotating parts 10 Cylinder broom wearing take up 11 Nameplate 12 Safty Information Fig 2 1 3 1 Apex 49 Signs 24V label 8 Battery charging 9 The label is lo...

Page 10: ...ot clean by means of high pressure cleaner or va pour jet Apex 47 type name 14 Brake 15 Pinching hazard 16 Hydraulic fluid 17 10 Safty Information Apex 49 Signs Continued High pressure cleaner 13 Apex...

Page 11: ...is machine must not be used as dust evacuating machine with dust filter in sert separator to collect dusts which are hazardous to health Compared to four wheeled vehicles driving stability of three wh...

Page 12: ...eding to cleaning of the machine pull the key The machine is splash proof IPX3 Do not clean the Apex 47 by means of high pressure cleaner or vapour jet Proceed to cleaning of the dirt hopper in regula...

Page 13: ...ety When handling lubrica ting agents the appli cable regulations for protection of the envi ronment and prevention of fire have to be complied with Provide for disposal of used oil and grease in acco...

Page 14: ...ren When checking the battery acid level wear sa fety glasses If acid splas hes get into the eyes rinse with clear water for 15 minu tes and contact a doctor im mediately Wear appropriate protective c...

Page 15: ...s well the applicable provisions for Safety and Health at Work and the Fire Regulations internal safety provisions Safty Information 1 7 Accident Prevention Regulations BGV D 29 Vehicles According to...

Page 16: ...em The air returned into the environment is clean 2 1 2 Principle of Apex 47 BH Principle of Apex 47 BH 16 Description Fig 3 Fig 4 2 Description 2 1 Functional Description 2 1 1 Principle of Apex 49 T...

Page 17: ...filter at regular intervals 2 5 Shaking System Due to normal working vibration the set dust partly falls off into the dirt hoper To ensure working in a dust free ambiance however actuate the shaking...

Page 18: ...em includes a compact unit hydraulic pump with hydraulic tank as well as hydraulic hoses and a hydraulic cylinder Hydraulic fluid Mobiloil DTE 15 M The hydraulic system has been filled with fluid in t...

Page 19: ...before having been neutralised Comply with the regulations imposed by law and obser ve local provisions Open the hood before char ging batteries explosive ga ses may occur during the charging procedur...

Page 20: ...ig 5 4 than flas hes 3 1 2 Hourmeter The operating hours of the machine appear in the display Fig 5 2 the hourmeter will count only during wor king or transport ride only full hours are displayed 3 1...

Page 21: ...2 Coding pin colour in the machine yellow 3 Coding pin colour Before first operation of the machine the batteries have to be adequately charged by an initial charging procedu re Please observe the in...

Page 22: ...22 Battery Systems Battery Systems...

Page 23: ...e can grant full warranty only if those units are being used For further information on first opera tion maintenance and service of bat teries refer to the leaflet 88 60 2556 Information on drive batt...

Page 24: ...nitial charging After charging of the batteries con nect charger plug and device plug for electrical connection Now the Apex 47 is operable If the battery type setting at the LDS should be incor rect...

Page 25: ...S should be incor rect have the setting modi fied by qualified personnel in an approved workshop Use admitted lifting and transport devices such as e g lifting tackles according to VDI 3616 Make sure...

Page 26: ...king brake pedal 4 Drive pedal reverse 5 Drive pedal forward 6 Control panel 7 Seat adjustment 26 Operation Fig 9 5 Operation 5 1 Apex 49 Controls 1 Actuator for folding apron 2 Service brake lock 3 S...

Page 27: ...tment to adjust the seat position to dri vers of different height Adjust the seat so as to allow the driver being comfortably seated and attaining all elements required for operation Adjust seat lengt...

Page 28: ...ptional 8 Lift and lower lifted up disposal 9 Side brush lever 10 Pilot lamp parking brake 11 Battery charge status indicator hourmeter 12 Pilot lamp fan 13 Pilot lamp shaking system 28 Operation Fig...

Page 29: ...ce versa the Release Lifted Up Dispos al key has to be released once and pressed again 3 Horn An acoustic signals sound upon actua tion of this button 4 Cover with plug connection for battery LDS prog...

Page 30: ...h off the main broom before and do not turn on during jolting 6 Flashlight optional to switch the flashlight ON OFF 7 Lighting optional to switch the driving headlight ON OFF 8 Lift and lower lifted u...

Page 31: ...of the par king brake 11 Battery charge status indicator Refer to paragraph 3 1 1 Hourmeter Refer to paragraph 3 1 2 12 Pilot lamp suction fan orange lights if the suction fan is not activated Operati...

Page 32: ...ssure has been attained in the filter system Jolting is effectuated in 7 intervals 14 Key switch to switch the machine on and off and to secure it against unauthorised use 32 Operation 13 Pilot lamp s...

Page 33: ...d switched off Broom and fan will be aut matically switched ON upon lowering of the hopper if cy linder broom has been ON before lifting The driving speed forward and backwards with dug turning proper...

Page 34: ...lift dirt hopper Dirt hopper Fig 12 3 is lifted out Back the Apex 47H until the dirt hopper is positioned above the container for disposal Pull the safety knob Fig 14 1 of the release lever Fig 14 2 R...

Page 35: ...to manu al shaking with the handle Fig 12 4 Clean the dirt hopper in re gular intervals Max filling of the dirt hop per is 70 litres Do not ex ceed a filling of 110kg Operation Fig 14 Observe the inf...

Page 36: ...n Actuate parking brake Turn key switch to I Check the drive pedal for being in neutral position be fore switching ON If the Apex 47 is not used within the ad missible conditions and en vironments of...

Page 37: ...5 4 Displace Make sure that the key switch is in neutral position and the side brush and cylinder broom are lifted up before displacement of the machine 5 5 5 Transport Before transporting the machine...

Page 38: ...ity max for 1 min max mm mm mm mm mm kg kg km h km h km h mm mm m h m h 1520 1000 1120 1240 1300 620 830 6 0 4 0 6 0 700 970 1240 5800 7450 4200 16 1520 1000 1120 1240 1300 600 790 6 0 4 0 6 0 700 970...

Page 39: ...irt hopper Hopper capacity m qty mm mm rpm mm mm mm rpm liter 2 8 1 345 700 290 500 20 50 5 12 v shaped PES 1 1 4 460 90 PES 70 2 8 1 345 700 290 530 20 50 5 12 v shaped PES 1 1 4 460 90 PES 2x30 Tech...

Page 40: ...KW KW KW V liter 300 90 4 00 4 24 0 8 1 0 1 0 1 25 2 4 24 DTE 15 M or equivalent 0 76 300 90 4 00 4 24 0 8 1 0 1 0 1 25 2 4 Technical Data Apex 47 Apex 47 B Apex 47 BH 40 Tyres Front drive wheel banda...

Page 41: ...unts under normal working condi tions The frequency weighted acceleration measured according to EN 1032 which have an effect upon the lower limbs feet and seat amounts under normal working conditions...

Page 42: ...ig 12 for position of nameplate Collect spilled oil and fuel and provide for adequate disposal of these substances Use appropriate tools for servicing maintenance and adjusting work only Spare parts a...

Page 43: ...tery plug 7 3 Adjust Sweeping Track An adjustment device allows adapta tion to the different sweeping condi tions The cylinder broom has to be adjusted for normal use and with regard to a low degree o...

Page 44: ...ping track to the right smaller sweeping track Fix handle Fig 17 3 Sticker broom adjustment Abb 17 2 With one turn of the knob the track widens or broa dens by approx 10mm When exceeding the swee ping...

Page 45: ...ver as described in the paragraph Mount Dismount Cylin der Broom Remove bolt Fig 19 2 Modify adjustment by turning the fork head Fig 19 1 Modify adjustment such that the cylinder broom does not retrac...

Page 46: ...gine off and pull key Secure machine by engaging par king brake Disconnect battery plug Side brush lifted Loosen hexagonal nut Fig 20 1 und remove together with washer Remove bolt Fig 20 2 Remove side...

Page 47: ...ig 22 3 Hook frame at indicated position Fig 22 4 Remove plate filter Fig 22 5 For mounting of plate filter proceed in inverse order Replace plate filter 1 Quick release locks 2 Filter case cover 3 4...

Page 48: ...Plate filter 1 Detent hook 2 Wing screws 3 Frame with electro motor 4 Opening for detent lever 5 Plate filter 48 Maintenance Service Fig 22 Maintenance Service...

Page 49: ...ight of 1 m to the even floor as represented in Fig 23 Basic cleaning of plate filter 1 Plate filter Maintenance Service Fig 23 7 8 Basic Cleaning of Plate Filter Hold the plate filter Fig 23 1 in ver...

Page 50: ...ey 7 Cylinder broom V belt 8 Tensioning roller lever 9 Belt pulley 10 Tension spring 11 Hexagonal nut 12 Hexagon socket screw V belt drive Apex 47 50 Maintenance Service Fig 24 7 9 V Belt Drive 1 Tens...

Page 51: ...the inside of the right lateral fairing and remove Tilt lateral fairing lightly to the outsi de the remove by pulling upwards Loosen tensioning roller Fig 24 1 Loosen hexagonal nuts Fig 24 11 and hexa...

Page 52: ...uld read between mini mum Fig 25 2 and maximum mark Fig 25 3 7 11 2 Refill Hydraulic Fluid Remove cover Fig 24 4 and refill hydraulic fluid Close hydraulic fluid tank with cover Use DTE 15M hydraulic...

Page 53: ...n 30A 10 F11 Shaking motor 30A 11 F14 Flashlight option 5A 12 K4 Time relay filter monitoring 13 K5 Impulse relay shaking 14 F12 Main motor 63A 15 F1 Travel drive assembly 63A 16 K1 Relay multimode 17...

Page 54: ...lift dirt hopper 25 K11 Relay lower dirt hopper 26 F 13 Hydraulic unit 30A Lifted up disposal fuses relays 54 Maintenance Service Fig 27 7 12 2 Lifted Up Disposal Fuses Relays 20 K6 Lifted up disposa...

Page 55: ...if required or replace defective sealing strips X Check sealing strips at dirt hopper replace defective sealing strips X Check side brush adjustment and brush bristles for wearing adjust if required o...

Page 56: ...personnel only 500 X Check hydraulic hoses and replace if required Check hydraulic fluid level for lifted up disposal and refill if required X Check tensioning moment of fixing screws for lifted up di...

Page 57: ...amp carried out on __________ at __________ operating hours 900 operating hours Maintenance Workshop stamp carried out on __________ at __________ operating hours 1000 operating hours Maintenance Work...

Page 58: ...S A and Canada should contact their local distributor for export warranty policies PowerBoss is not responsible for costs or repairs performed by persons other than those specifically authorized by P...

Page 59: ...ers one year parts one year labor ninety days travel Not to exceed two hours Replacement parts Ninety days Batteries 0 3 months replacement 4 12 months pro rate Polypropyl Plastic Tanks Ten years no a...

Page 60: ...Excellence Meets Clean PowerBoss Inc 175 Anderson Sreet Aberdeen II NC 28315 U S A Telephone 910 944 2105 Fax 910 944 740 88 10 2785 12 200 7 Excellence Meets Clean...

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