PowerBoss 82 Europe User Manual Download

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Monitor Series PB# 4100031 Rev.B 09/11

Page 1

User Manual
Monitor Series

Models:

82, 82 Europe, & 90

Gasoline, Lpg & Diesel

PowerBoss, Inc.

A Member Of The Hako Group

PB# 4100031 Rev. B 09/11

Summary of Contents for 82 Europe

Page 1: ...tor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 Page 1 User Manual Monitor Series Models 82 82 Europe 90 Gasoline Lpg Diesel PowerBoss Inc A Member Of The Hako Group PB 4100031 Rev B 09...

Page 2: ...know We are working hard toward perfection in our corner of the process to bring you the best you can buy Please copy the form below fill out and comment on how you found our catalog Thank you Name__...

Page 3: ...2011 Page 3 Comments Information is optional Please return to Manager Publishing Department International PowerBoss Inc 175 Anderson Street Aberdeen North Carolina 28315 USA Phone 800 982 7141 Toll Fr...

Page 4: ...cing the direction of forward travel The front of the engine or engine fan faces the rear of the machine Some hardware considered to be common or locally available has been omitted from the parts sect...

Page 5: ...______________ Engine Serial Number ____________________________ Sales Rep ______________________________________ Date of Install ___________________________________ All information contained in this...

Page 6: ...w cab 83 5 inch 212 cm 83 5 inch 212 cm Weight 2700 lbs 1225 kg 3000 lbs 1361 kg Minimum U turn 96 inch 244 cm 101 inch 256 5 cm TECHNICAL SPECIFICATIONS SWEEPING SYSTEM 82 82 Europe 90 Sweep path 42...

Page 10: ...TEM 15 ERGONOMICS SYSTEM 15 DEBRIS HANDLING SYSTEM 15 DRIVE TRAIN SYSTEM 15 CHASSIS SYSTEM 15 ENVIRONMENTAL FRIENDLY FEATURES 16 WATER CONSERVATION 16 CLEAN AIR 16 LOWER EMISSIONS 16 SAFER WORK ENVIRO...

Page 11: ...6 PARKING BRAKE 28 BRAKE 28 SEAT ADJUSTMENT 28 THROTTLE GAS AND LP 28 CHECK ENGINE INDICATOR GAS AND LP ONLY 28 SWEEPING AND SCRUBBING CONTROLS 31 BROOM CONTROL LEVER 31 CYLINDRICAL SWEEP SCRUB BRUSH...

Page 12: ...RECOVERY TANK 40 SQUEEGEE WAND OPTION 41 BLOWER OPTION 41 TRANSPORTING THE MACHINE 42 Using a Trailer or Transport Vehicle 42 Pushing the Machine 42 PREVENTATIVE MAINTENANCE 43 INTRODUCTION 43 SCHEDUL...

Page 13: ...The Hydraulic Fluid 58 Changing The Hydraulic Fluid Filter 58 SWEEP AND CYLINDRICAL SWEEP SCRUB COMPONENTS 59 Broom Door Flap Inspection 59 Broom Door Flap Replacement and Adjustment 59 Cylindrical S...

Page 14: ...cement 73 Auto Squeegee Lift Mechanism 73 HOPPER 74 Flap Replacement 74 Floor Clearance 74 Frame Seal Replacement 74 Front Frame Seal 74 Side Frame Seal 74 PARKING BRAKE 75 Adjusting The Parking Brake...

Page 15: ...edal controls placement Full instrumentation for all functions DEBRIS HANDLING SYSTEM Direct throw sweeping method Quick change 42 model 82 and 48 model 90 cylindrical sweep scrub brush retractable si...

Page 16: ...erated available bio diesel fuel can be used in Kubota engine SAFER WORK ENVIRONMENT Orange machines are highly visible to others in the workplace simple controls reduce operator error one button scru...

Page 17: ...se machine if it is not in proper operating condition FOR SAFETY DURING OPERATION Keep hands and feet clear of moving parts while machine is in operation Make sure all safety devices are in place and...

Page 18: ...epairs and maintenance Use PowerBoss supplied replacement parts SAFETY SYMBOLS Five symbols are used throughout this manual to emphasize various levels of safety information These symbols and the mean...

Page 19: ...ich should be observed to protect you and others from harm and injury and to prevent damage to the equipment SAFETY DECALS Decals directly attached to various parts of the unit are highly visible safe...

Page 20: ...PowerBoss Inc Copyright 2011 Monitor Series PB 4100031 Rev B 09 11 Page 20 Located at the Impeller Part Number 301729 Located on the shroud of the radiator Part Number 301733 SAFETY INFORMATION...

Page 21: ...tor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 Page 21 Located on the shroud of the radiator Part Number 301728 Located on the shroud of the radiator Part Number 301730 SAFETY INFORMAT...

Page 22: ...e highly flammable Lead acid batteries are equally dangerous due to the highly explosive hydrogen gas they emit WARNING Before starting the engine make sure that You have read and understand the User...

Page 23: ...d always reconnect them after testing Wear gloves to disconnect the tank coupling WARNING During cleaning and maintenance Always stop the engine and set the parking brake before servicing Never use de...

Page 24: ...l slowly on grades CAUTION Place a block or chock behind the wheels when parking on inclines CAUTION Use special care when traveling on wet surfaces CAUTION Observe all proper procedures for operation...

Page 25: ...horn button located on the right side of the instrument panel next to the ignition switch SAFETY INFORMATION LIGHT SWITCH The light switch is located in the upper right of the control panel above the...

Page 26: ...ttle out for normal operation to ensure proper broom speed 2 Press the button and push the throttle in for idle speed MURPHY SWITCH DIESEL ONLY In the event that the engine water temperature rises abo...

Page 27: ...IGNITION SWITCH DIRECTION CONTROL PEDAL FUEL LEVEL GAUGE ENGINE OIL PRESSURE VOLTMETER AMP GAUGE ENGINE COOLANT TEMPERATURE GAUGE HOUR METER SEAT ADJUSTMENT BRAKE PEDAL HORN LIGHT SWITCH MURPHY SWITCH...

Page 28: ...the seat is in the proper location THROTTLE GAS AND LP The throttle adjusts the engine speed from idle to the operating speed The LP and Gasoline models have a three speed throttle switch with idle tu...

Page 29: ...IGNITION SWITCH DIRECTION CONTROL PEDAL FUEL LEVEL GAUGE ENGINE OIL PRESSURE VOLTMETER AMP GAUGE ENGINE COOLANT TEMPERATURE GAUGE HOUR METER SEAT ADJUSTMENT BRAKE PEDAL HORN LIGHT SWITCH THROTTLE GAS...

Page 30: ...ng To propel the machine forward apply pressure to the front of the pedal increasing pressure to increase speed To propel the machine backward apply pressure to the rear of the pedal To slow or stop t...

Page 31: ...broom and scrub brushes NOTE The cylindrical scrub brush side broom and disc scrub brushes may be raised or lowered independently CYLINDRICAL SWEEP SCRUB BRUSH The cylindrical sweep scrub brush raises...

Page 32: ...RATION CYLINDRICAL SCRUB BRUSH SWITCH BROOM CONTROL LEVER SIDE BROOM HANDLE IMPELLER LEVER SCRUB DECK GAUGE SOLUTION LEVER SCRUB HEAD SWITCH SQUEEGEE SWITCH SOLUTION TANK EMPTY INDICATOR RECOVERY TANK...

Page 33: ...scrub brush switch lowers the cylindrical sweep scrub brush MACHINE OPERATION SOLUTION LEVER The solution lever controls the amount of solution applied to the floor Push the lever forward to begin the...

Page 34: ...d be functioning properly Hoses lines and tanks should be free of damage and leaks STARTING Gasoline or LP Power Units WARNING Before starting the engine sit in the operator s seat and make sure the p...

Page 35: ...ise to the start position When the engine starts release the key and the Murphy switch CAUTION If the engine fails to start do not continue cranking for more than ten seconds Allow the starter motor t...

Page 36: ...dirt prior to scrubbing 5 Lower the scrub head to the floor with the scrub head rocker switch located on the console left of the operator Press to Lower Position Scrub head is raised by same switch P...

Page 37: ...ly lifted from the frame of the 82 90 Use standard lifting practices when performing this NOTE Early models have a single hopper 1 Grasp the lifting handles the top of hopper 2 Lift upwards approximat...

Page 38: ...a and lock the parking brake 2 Make sure the solution delivery valve is closed via the solution lever 3 Open the top door of the machine and remove the plug the Auto fill Assembly Connect a garden hos...

Page 39: ...the machine OFF 4 Open the left scrub head access door 5 Remove the flexible drain hose from its storage hook Pull out the drain hose for the required reach to the access 6 Place the end of the drain...

Page 40: ...nd position it over the approved drain opening 6 Loosen and remove the drain plug 7 Spray the tank with clean water flushing all sludge out of the access ports 8 Remove the ball and float Rinse and re...

Page 41: ...to the squeegee hose 3 Connect the squeegee wand to the adapter 4 Turn on impeller 5 Set the engine at a high speed and vacuum the spills or standing water BLOWER OPTION The blower can move debris fr...

Page 42: ...ted by a dolly MACHINE OPERATION TRANSPORTING THE MACHINE Using a Trailer or Transport Vehicle 1 Position the machine on the transport vehicle or trailer and apply the parking brake 2 Chain the machin...

Page 43: ...g information to help you give your sweeper scrubber the maintenance attention it requires A Scheduled Maintenance Chart Preventative Maintenance Instructions for Required Scheduled Maintenance Tasks...

Page 44: ...dditional maintenance requirements refer to the engine manual AIR INTAKE SYSTEM X Empty rubber dust cup of air filter element X Check air filter indicator X Clean air filter NOTE Clean more often in d...

Page 45: ...ches Hinges Lubricate type oil IMPELLER X Check for hydraulic fluid leaks HYDRAULIC SYSTEM X Check hydraulic reservoir and fill as needed X Replace breather cap filter element X Replace hydraulic flui...

Page 46: ...rform cylindrical scrub brush adjustment test and adjust as needed X Inspect the side broom for wear and adjust as needed Replace cylindrical scrub brush and side brooms as needed Cylindrical scrub br...

Page 47: ...r or replace as needed X Check and tighten lug nuts torque to 100 ft lbs MISCELLANEOUS X Inspect latches and hinges Tighten and lubricate as needed X Check anti static drag chain on rear wall of broom...

Page 48: ...and instructions are explained in the engine manual which comes with your machine WARNING Never attempt to perform any service on the equipment or components until the engine if OFF the parking brake...

Page 49: ...n on the engine if it locks in visible position again clean or change element Air Filter Element Removal 1 Turn off the engine and set the parking brake 2 Lift the engine cover 3 Locate the air filter...

Page 50: ...l the cleaned replacement filter elements so that the fins are at the far end of the housing Be careful not to damage the fins 3 Replace the rubber plug in the dust cup 4 Replace dust cup being sure e...

Page 51: ...can result in personal injury 1 Disconnect the negative cable and then the positive cable 2 Remove the battery 3 Install the new battery 4 Connect the positive battery cable first then the negative ca...

Page 52: ...the unit FUEL SYSTEM WARNING Never attempt to perform any service on the equipment or components until the engine is OFF the parking brake is LOCKED and the wheels are CHOCKED WARNING Never operate a...

Page 53: ...and do not smoke or allow an open flame near the fuel system WARNING When disconnecting the tank coupling always wear gloves LPG fuel can freeze bare hands PREVENTATIVE MAINTENANCE WARNING Under no ci...

Page 54: ...lower hose 4 Turn on the water and fill the radiator 5 To keep from damaging the radiator apply air pressure slowly and carefully 6 Shut off the air pressure refill the radiator with water and reapply...

Page 55: ...oil to drain into the pan 3 Remove the used oil filter and replace with a new one 4 Dispose of the oil and oil filter in an approved manner 5 Remove the engine oil cap add oil in the amounts listed i...

Page 56: ...re are two lubrication points one each end of the cylinder Latches Hinges The hinges and latches of all doors and covers should be lubricated with oil every 500 hours There are numerous hinges and lat...

Page 57: ...VERFILL DO NOT USE TRANSMISSION FLUID HYDRAULIC OIL MUST MEET THE SPECIFICATIONS LISTED TO ENSURE PROPER PERFORMANCE Hydraulic Fluid Viscosity Specifications SUS 100 F 510 560 SUS 210 F 78 84 Exxon XD...

Page 58: ...ill the reservoir with approved hydraulic fluid NOTE Ten 10 gallons US of fluid are required 6 Check the dipstick to ensure the proper level is achieved 7 Install the filler breather cap assembly 8 Ch...

Page 59: ...m door flaps for wear and damage Flap clearance should be 3 18 mm above the floor 3 Worn and damaged flaps should be replaced immediately to maintain proper dust control Broom Door Flap Replacement an...

Page 60: ...4 Depress Fwd Rev pedal just enough to turn on brush motor 5 Allow about 45 seconds for the brush to operate then deactivate the brush motor and raise the brush NOTE Test time will vary according to t...

Page 61: ...The adjustment knob is located in the engine compartment on the broom rod pivot 3 Turn the broom adjusting knob clockwise one eighth turn to free the wing nut 4 Turn the wing nut counter clockwise to...

Page 62: ...ed adjustment bar on the left rear wall of the broom chamber underneath the machine 2 Loosen the retaining bolt on the right side of the hex bar 3 Grasp the hex bar with a wrench and rotate it to rais...

Page 63: ...MAINTENANCE 7 Depending on brush condition you can either rotate the old brush end to end and re install it or you can install a new brush Slide the cylindrical brush into the broom chamber and align...

Page 64: ...Angle Adjustment The angle adjustment is controlled with a bolt located on the inside of side broom arm assembly 1 Loosen the lock nut 2 Turn the adjusting bolt until the broom is at the optimum angl...

Page 65: ...ide broom handle in LOWER position 3 Loosen the side broom adjusting nuts located on the exterior of the side broom arm assembly 4 Adjust the side broom height be sliding the broom assembly up or down...

Page 66: ...Side Broom Replacement NOTE Broom should be replaced if bristles worn to a length of 3 inches 7 62 cm or less NOTE The side broom features a quick release mechanism which enables the operator to remov...

Page 67: ...g spring using a downward motion and the brush will release from the driver 4 Install the new brush by positioning the socket in the brush with the driver the on the scrub motor 5 Lift the brush until...

Page 68: ...uts holding both lift arms to the scrub deck 4 Loosen the jam nut securing the rod end to the lift arms 5 Adjust the rod end so that 1 2 10 threads of the rod end extends from the lock nut on the lift...

Page 69: ...nds to the lift arms both sides 10 Close scrub doors put the parking brake on Turn scrub deck on and press the brake and forward pedals until the scrub deck turns on 11 Shut scrub deck off and raise t...

Page 70: ...il it clears the floor by 12 7 mm Use a 12 7 mm shim spacer of metal or wood as a feeler gauge for this procedure This is a starting reference 8 Locate the squeegee lift arms on each side of the machi...

Page 71: ...queegee lift linkage 16 With the squeegee in the down position and the Impeller on drive the machine forward approximately two feet 61 meters and set foot brake Examine the flare in the squeegee rubbe...

Page 72: ...1 Unlatch the clamping strap at the center of the squeegee frame and remove the 2 outer knobs 2 Remove the metal strap the two back up strips and the outer squeegee blade 3 Turn the side ends of the s...

Page 73: ...Connect the vacuum hose to the squeegee Inner Squeegee Replacement The inner squeegee is a component of the rear squeegee assembly When the squeegee is down locked and the rear squeegee blade is flar...

Page 74: ...hopper frame where the two meet When properly adjusted the front edge of the hopper will be 5 12 7 cm to 6 15 24 cm from the floor Frame Seal Replacement Front Frame Seal The hopper frame seal bolts...

Page 75: ...4 Locate the cable clevis ends for the parking brake cables in the left front wheel well 5 Disconnect the clevis ends from the bar 6 Loosen the jam nuts at the base of the clevis 7 Turn the clevis clo...

Page 76: ...tire on the machine Rear Tire The rear tire is a special traction rubber compound press on type tire PREVENTATIVE MAINTENANCE MISCELLANEOUS ADJUSTMENTS Anti Static Chain Adjustment Each machine is eq...

Page 77: ...l also check the following Battery dead Recharge or replace battery Machine out of fuel Refuel Fuel filter plugged Clean or replace filter Fuel line broken or obstructed Blow fuel line out with compre...

Page 78: ...king brake is on Release brake Directional control pedal jammed damaged or not adjusted properly Clear jam or adjust linkage Tow valve in tow position Move to drive position Low hydraulic fluid level...

Page 79: ...n this section Motor Control valve Gear pump Relief valve Brush switch not on Press to on position Foot pedal not depressed Press to forward position Little or no vacuum in brush compartment Filters c...

Page 80: ...hose from impeller Repair leak clear obstruction or replace hose Squeegee out of adjustment Adjust squeegee Engine not operating at high speed Check Throttle Switch Position Impeller failure Check an...

Page 81: ...ydraulics System Problems Squeegee will not lower Loose or defective squeegee switch on console Reconnect wiring or replace switch Loose wire s at foot pedal Connect Foot pedal switches need adjustmen...

Page 82: ...heck for wear and adjustment Poor performance of brush drive mechanism Check for jam in broom chamber Hopper flaps damaged or missing Replace or adjust clearance Hopper out of adjustment Check hopper...

Page 83: ...tput shaft malfunction Replace output shaft and bearings Hydraulic gear pump failure Pump leaking Replace seals or RR Pump Drive coupler failed Replace Gears worn or scored Rebuild pump or RR Pump Rel...

Page 84: ...e if linkage is binding unfastened Charge pump gears worn or scored Replace defective gears Damage due to entry of air into hydraulic system Maintain correct hydraulic fluid level in reservoir Keep su...

Page 86: ...thorized by PowerBoss This warranty does not apply to damage from transportation alterations by unauthorized persons misuse or abuse of the equipment use of non compatible chemicals or damage to prope...

Page 87: ...ls or damage to property or loss of income due to malfunctions of the product If a difficulty develops with this machine you should contact the dealer from whom it was purchased This warranty gives yo...

Page 88: ...Sweepers and Scrubbers For Industrial Facilities PowerBoss Inc 175 Anderson Street P O Box 1227 Aberdeen North Carolina 28315 Phone 800 982 7141 Fax 1 800 277 7141 Local 910 944 2105 Fax 910 944 7409...

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