POWERBOR Lowprofile 50 Manual Download Page 6

PB50 Low Profile Manual 

Original instructions 

                2019 

 

 

 

5) OPERATIONAL SAFETY PROCEDURES

 

 

READ BEFORE USING THE MACHINE 

 

When using electrical tools, basic safety precautions should always be followed to reduce the risk of electric shock, fire, and personal injury. 

 

Ensure the magnet is OFF before plugging in the machine.  

 

Do NOT use in wet or damp conditions. Failure to do so may result in personal injury. 

 

Do NOT use in the presence of flammable liquids, gases or in high risk environments. Failure to do so may result in personal injury. 

 

BEFORE activating the machine, inspect all electrical supply cables (including extension leads), and replace if damaged. DO NOT use if there are 
any signs of damage.  

 

Only use extension cables approved for site conditions. 

 

BEFORE activating the machine, ALWAYS check the correct function of all operational systems, switches, magnet etc. 

 

BEFORE operating, the machine MUST be securely restrained to a fixed independent feature (by using safety strap RD4329B, or other means) to 
reduce the potential free movement, should the magnet become detached from the work piece. Failure to do so may result in personal injury. 

 

ALWAYS wear approved eye protectors, ear defenders and recommended PPE at ALL times when operating the machine.  

 

Disconnect from power source when changing cutters or working on the machine.  

 

Cutters and swarf are sharp, ALWAYS ensure that hands are adequately protected when changing cutters or removing swarf. Use a tool or brush 
where necessary to remove any swarf or the cutter from the arbor.  

 

Before operating the machine, ALWAYS ensure cutter-retaining screws are secured tightly.  

 

Regularly clear the work area and machine of swarf and dirt, paying particular attention to the underside of the magnet base.  

 

ALWAYS remove tie, rings, watches and any loose adornments that might entangle with the rotating machinery before operating.  

 

ALWAYS ensure that long hair is securely enclosed by an approved restraint before operating the machine. 

 

Should the cutter become stuck in the work piece, stop the motor immediately to prevent personal injury.  Disconnect from power source and 
turn arbor to and fro.  DO NOT ATTEMPT TO FREE THE CUTTER BY SWITCHING THE MOTOR ON AND OFF. Wear safety gloves to remove the 
cutter from the arbor.  

 

If the machine is accidentally dropped, ALWAYS thoroughly examine the machine for signs of damage and check that it functions correctly 
BEFORE resuming drilling.  

 

Regularly inspect the machine and check for any damaged or loose parts.   

 

ALWAYS ensure when using the machine in an inverted position that only the minimum amount of coolant is used, and that care is taken to 
ensure that coolant does not enter the motor unit.  

 

Cutting tools may shatter, ALWAYS position the guard over the cutter before activating the machine. Failure to do so may result in personal 
injury. 

 

On completion of the cut, a slug will be ejected. DO NOT operate the machine as the ejected slug may cause injury. 

 

When not in use ALWAYS store the machine in a safe and secure location. 

 

ALWAYS ensure that approved POWERBOR

™ agents conduct repairs.

 

 

6) OPERATING INSTRUCTIONS 

 

 

Keep the inside of the cutter clear of swarf.  It restricts the operating depth of the cutter.

 

 

Ensure that the coolant bottle contains sufficient cutting oil to complete the required operating duration. Refill as required.

 

 

Occasionally depress the pilot to ensure cutting fluid is being correctly metered.

 

 

To start the machine, follow the control panel operation instructions.

 

 

ALWAYS switch off the motor by depressing the MOTOR stop button.  DO NOT switch off the motor by depressing the MAGNET switch.

 

 

Apply light pressure when commencing the cut of a hole until the cutter is introduced into the work surface.  Pressure can then be increased 
sufficiently to load the motor. Excessive pressure is undesirable, it does not increase the speed of penetration and will cause the safety overload 
protection device to stop the motor, (the motor can be restarted by operating the motor start button), and may cause excessive heat which 
may result in inconsistent slug ejection

 

 

Always ensure that the slug has been ejected from the previous hole before commencing to cut the next.

 

 

If the slug sticks in the cutter, move the machine to a flat surface, switch on the magnet and gently bring the cutter down to make contact with 
the surface.  This will usually straighten a cocked slug and allow it to eject normally. 

 

Apply a small amount of light oil lubricant regularly to the slide and arbor support bearing. 

 

Cutter breakage is usually caused by insecure anchorage, a loosely fitting slide or a worn bearing in the arbor support.  (Refer to routine 
maintenance instructions). 

 

Only use approved cutting fluid.  
 
 

 
 
 
 
 
 
 
 
 
 

 

Summary of Contents for Lowprofile 50

Page 1: ...Model Number PB50 LOW PROFILE 1 This machine Serial Number is CSA approved G J HALL 830 Hanley industrial court Brentwood Missouri 63144 Tel 314 968 5040 Fax 314 968 5040 Email sales gjhalltools com W...

Page 2: ...ction Mounting of cutters Remedies for hole making problems Wiring diagram Exploded view Motor Breakdown Control panel and parts list Pipe adapter kit RD2311 Maintenance Trouble shooting Cutter select...

Page 3: ...of electric shock ifyour body is grounded 3 Don t expose power tools to rain or wet conditions Water entering apower tool will increase the risk of electric shock 4 Do not abuse the cord Never use the...

Page 4: ...ng of moving parts breakage ofparts and any other condition that may affect the tools operation Ifdamaged have the tool serviced before using Many accidents arecaused by poorly maintained tools 8 Use...

Page 5: ...ng Capstan fitting 3 15 16 Length Overall including Guard 13 1 8 Nett Weight 24 lbs PB50 LOW PROFILE 1 PB50 LOW PROFILE 3 Vibration total values triax vector sum in accordance with EN62841 1 Vibration...

Page 6: ...r from the arbor If the machine is accidentally dropped ALWAYS thoroughly examine the machine for signs of damage and check that it functions correctly BEFORE resuming drilling Regularly inspect the m...

Page 7: ...l AC supply of the correct voltage it is recommended that the following extension lengths shall not be exceeded For 120v supply 3 5metres of 3 core x 2 08mm 14AWG For230v supply 26 yards of 3 core x 1...

Page 8: ...prove centre punch and or replace worn parts Replace part or parts 3 Excessive drilling pressure required Incorrectly re sharpened worn or chipped cutter Coming down on swarf lying on surface of work...

Page 9: ...witch And LED 0V White D Motor Switch 0V White E Motor Switch 5V White F Current ON LED 0V White Red G Current ON LED 0V White Green H Current ON LED 5 V White Brown No Function Wire Colour 1 Magnet N...

Page 10: ...PB50 Low Profile Manual Original instructions 2019 10 11 EXPLODED VIEW OF MACHINE...

Page 11: ...4006 Screw 1 13 RDF2002 1 Magnet assembly 120v 1 RDF2002 3 Magnet assembly 230v 1 14 RDF4007 Screw 3 15 RDF4008 Screw 2 16 RDF4009 Screw 2 17 RDF3003 Capstan spindle 1 18 RDF4010 Circlip 6 19 RDF2003...

Page 12: ...bassembly 230v 1 39 RDF2016 2 PCB panel subassembly 120v 1 RDF2016 3 PCB panel subassembly 230v 1 40 RDF4027 Cable jacket 1 41 RDF4028 Jacket 1 42 RDF2024 Cable Plug Assembly 120v 1 RDF2010 3 Cable Pl...

Page 13: ...1 4 RDF4038 Field Coil Screws 2 5 RDF2019 1 Field Coil Assembly 120v 1 RDF2019 3 Field Coil Assembly 230v 1 6 RDF3015 Motor Frame 1 7 RDF3011 Brush Holder 2 8 RDF3005 1 Carbon Brush Set 120v 1 RDF3005...

Page 14: ...w Profile Manual Original instructions 2019 14 13 CONTROL PANEL AND PARTS LIST 1 RDC4092 Red Green LED 1 2 RDF4036 Magnet Switch 1 3 RDF4037 Motor Switch 1 4 RDF3008 Facia Plate 1 5 RDF3017 Connection...

Page 15: ...king care that the magnet is in line with the longitudinal axis of the pipe Switch on the magnet and move the sliding plates down to the outside diameter of the pipe Tighten the screws on both sides b...

Page 16: ...operation must be checked to ensure that all components are working correctly Machine Brushes should be checked to make sure there is no abnormal wear present this should be checked at least once a we...

Page 17: ...sound Gear ring bottom of the armature worn out Gear s worn out No grease in gear box Motor humming big sparks and motor has no force Armature damaged Field burned Carbon brushes worn out Motor does n...

Page 18: ...Steel angle and joists 700N mm M2 Steel angle and joists 850N mm M42 Plate and sheet steel 700N mm M2 Plate and sheet steel 850N mm M42 Aluminium 750Nmm M2 Aluminium 850N mm M42 Brass 700N mm M2 Brass...

Page 19: ...r S applique aux outils de classe I mis la terre seulement Les outils doubleisolation sont quip s d une fiche polaris e une des lames est plus large que l autre qui ne peut se brancher que d une seule...

Page 20: ...s pr ventives de s curit r duisent le risque de d marrage accidentel de l outil Rangez les outils hors de la port e des enfants et d autres personnes inexp riment es Les outils sont dangereux dans les...

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