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USER MANUAL

On-Line UPS

PowerWalker VFI 6000RT LCD

PowerWalker VFI 10000RT LCD

Uninterruptible Power Supply System

Summary of Contents for PowerWalker VFI 10000RT LCD

Page 1: ...USER MANUAL On Line UPS PowerWalker VFI 6000RT LCD PowerWalker VFI 10000RT LCD Uninterruptible Power Supply System...

Page 2: ...ower cables connection Startup 22 4 1 Access to terminal block 23 4 2 Common input sources connection 23 4 3 Separate input sources connection 24 4 4 Frequency converter connection 25 4 5 UPS Initial...

Page 3: ...8 1 Typical Alarms and Conditions 50 9 Communication 54 9 1 RS 232 and USB Communication Ports 54 9 2 Network Management Card Optional 55 9 3 UPS Management Software 56 9 4 REPO FUNCTION 56...

Page 4: ...outages can occur when you least expect them and power quality can be erratic These power problems have the potential to corrupt critical data destroy unsaved work sessions and damage hardware causin...

Page 5: ...2 Figure2 Online RT 10K UPS Online RT UPS as Tower installation Figure3 Online RT 6K UPS Figure4 Online RT 10K UPS...

Page 6: ...p the UPS even if utility power is not available Standard communication options one RS 232 communication port one USB communication port Optional connectivity cards with enhanced communication capabil...

Page 7: ...m UPS has provided earthed terminal in the final installed system configuration equipotent earth bonding to the external UPS battery cabinets An integral single emergency switching device which preven...

Page 8: ...ptible power supply output power 240V 6K 40 amp 2 pole circuit breaker 10K 63 amp 2 pole circuit breaker You can connect four extended battery module to the uninterruptible power supply Earth connecti...

Page 9: ...ls Batteries must be replaced only by qualified personnel Caution risk of electric shock The battery circuit is not isolated from the input voltage Hazardous voltages may occur between the battery ter...

Page 10: ...rotect against shock and impact 2 5 Storage The UPS must be stockpiled in the room where is ventilated and dry 2 6 Standards Safety IEC EN 62040 1 1 EMI Conducted Emission IEC EN 62040 2 Category C2 R...

Page 11: ...ency Signals IEC EN 61000 2 2 Warning This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent di...

Page 12: ...claim for concealed damage Note Check the battery recharge date on the shipping carton label If the date has passed and the batteries were never recharged do not use the UPS Contact your service repre...

Page 13: ...1 Open the outer carton and remove the accessories packaged with the cabinet see Figure 5 6 Online RT 6KUPS Figure5 Unpacking the Cabinet of 6K UPS Online RT 10K UPS Figure6 Unpacking the Cabinet of...

Page 14: ...d and set it on a flat stable surface see Figure 7 8 Place the cabinet in a protected area that has adequate airflow and is free of humidity flammable gas and corrosion Lifting the Cabinet Figure7 Lif...

Page 15: ...inet of 10K UPS Step 3 Discard or recycle the packaging in a responsible manner or store it for future use 3 3 UPS Rear Panel This section shows the rear panel of the Online RT models 6K model Figure...

Page 16: ...re 10 Online RT 10K Rear Panel 3 4 UPS Front Panel This section shows the front panel of the Online RT UPS The Online series have the same LCD panel and the same control button Figure 11 The Online RT...

Page 17: ...ed by personnel with knowledge of batteries and the requieres precautions Keep unauthorized personnel away from batteries CAUTION If installing an EBM install the EBM directly below the UPS 3 5 1 To i...

Page 18: ...Pull the battery tray out using the plastic tabs and remove the battery tray see Figure14 Figure 14 Removing the Battery Tray 4 Install the PDU s ears to the UPS Figure 15 Install the PDU s ears to th...

Page 19: ...h UPS and EBM 6 Install the sliding rails in the rack then install the UPS in the sliding rail Figure 16 Install the sliding rails 7 Install the battery pack and battery protection plate then replace...

Page 20: ...s Note A little of arcing may occur when connecting an EBM to the UPS This is normal and not harmed Plug the EBM cable into the UPS battery connector quickliy and firmly To install EBMs 6K Model 1 Plu...

Page 21: ...BM s front pannel Figure 19 Replace UPS s front pannel and EBM s front pannel 10K Model Figure 20 Plug the EBM cable into the UPS battery conector CAUTION Please connect the EBM to protective ground w...

Page 22: ...Online 6K 10K series support that the UPS can have separate AC inputs So before connecting wires of seperate AC inputs you should confirm that their earthing systems are identical Otherwise a transfo...

Page 23: ...hing systems are identical Earthing systems are separate Three different installations can be choosen 1 Transformer in the Normal AC input 2 Transformer in the Bypass AC input 3 Both of them have tran...

Page 24: ...21 Frequency converter without Bypass AC input...

Page 25: ...ss section 4mm 2 10AWG 6mm 2 8AWG Input fuse 60A 80A Output L N Min conductor cross section 4mm 2 10AWG 6mm 2 8AWG External Battery Cabinet Positive Pole Negative pole Neutral Pole Min conductor cross...

Page 26: ...l block remove the 2 screws of the terminal block cover Figure 22 PDU of 6K 10K 4 2 Common input sources connection CAUTION This type of connection must be carried out by qualified electrical personne...

Page 27: ...rces conection 4 3 Separate input sources connection CAUTION This type of connection must be carried out by qualified electrical personnel CAUTION Always connect the earthing wire first Figure 24 Sepa...

Page 28: ...2 If optional EBMs are installed verify that the EBMs are connected to the UPS 3 Set the upstream circuit breaker not included to the I position ON The UPS display panel illuminates and shows a status...

Page 29: ...line voltage After the subsequent startup auto sensing is disabled until manually re enabled by output voltage setting 10 If you installed an optional REPO test the REPO function Activate the external...

Page 30: ...put and output cable of the UPSs is required to be less than 20 When the distance among the UPSs in parallel and the breaker panel is farther than 20 meters the length difference between input and out...

Page 31: ...28 Figure 26 Parallel systerm wiring diagram of 6K 10K...

Page 32: ...o dark amber and the background to red See Figure below Figure5 1 Innova 6 10K Rack On line UPS Control Panel Table 5 1 Control Button Functions The Button Funtion Illustration Power on When the unit...

Page 33: ...e present menu option or enter next menu but do not change any setting Select one menu option Press this button for 100ms 1s to select the present menu option or enter next menu but do not change any...

Page 34: ...it provides the following information Status summary including mode and load Alarm status if any are present Notes alarm including fault and warning information Battery and charger status including ba...

Page 35: ...s supplied from the utility power via internal filter The UPS will beep once every 2 minutes in bypass mode Fig 5 6 Bypass without output The UPS in bypass mode without output Fig 5 7 High Efficiency...

Page 36: ...continuously 1 The function could be enabled through the LCD setting or the software Winpower etc 2 The load should be derating to 70 in converter mode Fig 5 9 Warning When the warning occurs it illus...

Page 37: ...ng on and Turning off UPS Attention The UPS could only be turning on while connecting with the utility at the first time Attention Please switch off the connected loads first before turning on the UPS...

Page 38: ...S starts to turn on 4 A few seconds later the UPS turns into Battery mode If the utility power comes back the UPS will transfer to Line mode without output interruption of the UPS 5 3 3 Turning off UP...

Page 39: ...ification and could change the settings to fit the user own requirements optimize the function of UPS 5 4 1 The main menu In the default UPS status summary screen when pressing or 1s the detailed info...

Page 40: ...37 Fig 5 14 Main menu tree...

Page 41: ...5 4 3 The event log menu By pressing on the menu of Event log the display would enter the next event menu tree All the old event alarm and fault have been recorded here The information includes the i...

Page 42: ...ent the display would enter the next measurement menu tree A lot of detailed useful information could be checked here Ex the output voltage and frequency the output current the load capacity the input...

Page 43: ...he battery test 2 Clear EPO status once EPO status is enabled the UPS output would be cut off To recover to normal status first EPO connector should be closed and enter this menu to clear EPO status t...

Page 44: ...ver to Bypass mode And the reason of fault should be checked and deleted before UPS is turned on again by manual operation 4 Restore factory settings all the settings would be recover to default facto...

Page 45: ...re serial number model type would be shown here By press 1s the display would return the last main menu tree Fig 5 18 Identification menu tree 5 4 7 The setting menu Please contact your local distribu...

Page 46: ...43 result in potential failures or protecting function loss even directly damage the load battery or UPS The most of settings could only be done while UPS is in Bypass mode Fig 5 19 Setting menu tree...

Page 47: ...44 Example set rated output voltage value Fig 5 22 Set rated output voltage value...

Page 48: ...age and ambient temperature Batteries used beyond expected service life will often have severely reduced runtimes Replace batteries at least every 5 years to keep units running at peak efficiency 6 2...

Page 49: ...atteries When the status summary screen displays the UPS fault icon with the Service Battery alarm and the audible alarm sounds continuously the batteries may need replacing Contact your service repre...

Page 50: ...ected runtime The status screen displays Battery test running and the percentage of the test completed The results display on the UPS status screen as completing 6 5 Recycling the Used Battery or UPS...

Page 51: ...l 6K 10K Power Rating 6KVA 5 4KW 10KVA 9KW Frequency Hz 50 60 50 60 Input Voltage 120 276 VAC 120 276 VAC Current 32A max 55A max Battery Voltage 180VDC 240VDC Current 38A max 52A max Voltage 208VAC 2...

Page 52: ...EMS ESD IEC EN 61000 4 2 Level 4 RS IEC EN 61000 4 3 Level 3 EFT IEC EN 61000 4 4 Level 4 SURGE IEC EN 61000 4 5 Level 4 CS IEC EN 61000 4 6 Level 3 Power frequency Magnetic field IEC EN 61000 4 8 Lev...

Page 53: ...larm or Condition Possible cause Action ON Maintenance Bypass Alarm Code 72 UPS was manually commanded to switch to bypass and will remain in bypass until commanded out of bypass Check the maintain by...

Page 54: ...de 11 Battery voltage is lower than the batteries disconnected level defined for this UPS This may be due to a blown fuse intermittent battery connection or battery cable being disconnected Verify tha...

Page 55: ...cuit Alarm Code 31 Indicates that the UPS has detected abnormally low impedance placed on its output and considers it a short circuit Remove all the loads Turn off the UPS Check if UPS output and load...

Page 56: ...service representative Inv Over Voltage Alarm Code 32 Indicates that the UPS get invert over voltage fault The UPS transfers to Bypass mode if supporting the load Inv Under Volatge Alarm Code 33 Indic...

Page 57: ...e UPS The software polls the UPS for detailed information on the status of the power environment If a power emergency occurs the software initiates the saving of all data and an orderly shutdown of th...

Page 58: ...available communication bay for the following connectivity cards Connect UPS MS Web SNMP Card has SNMP and HTTP capabilities as well as monitoring through a Web browser interface connects to a twisted...

Page 59: ...erface of AS400 communication protocol 9 3 REPO FUNCTION The Remote Emergence Power Off interface provides an emergence power off function When the REPO function is enabled once the EPO port is pulled...

Page 60: ...vides complete power protection for computer system while power failure With the software users can monitor any UPS status on the same LAN Furthermore a UPS can provide security protection for more th...

Page 61: ...shut down functions it can also send warning messages via pager e mail etc Use the bundled CD and follow the on screen instructions to install the software WinPower Enter the following serial No to in...

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