Power Team P2102-ANCHOR Operating Instructions Manual Download Page 1

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Operating Instructions for:

PE10 Series

Electric-Powered

10 Series

Hydraulic Pump

Form No. 1000573

Rev. 0 February 8, 2012

Summary of Contents for P2102-ANCHOR

Page 1: ...Operating Instructions for PE10 Series Electric Powered 10 Series Hydraulic Pump SPX Form No 1000573 Rev 0 February 8 2012...

Page 2: ...SPX Form No 1000573 Rev 0 February 8 2012...

Page 3: ...cription 2 PE10 Series Electric Hydraulic Pumps 2 Control Valves 3 Safety Symbols and Definitions 4 Safety Precautions 4 Initial Setup 8 Operating Instructions 12 Performance Specifications 13 General...

Page 4: ...of 164 cc min 10 cu in min A pump can be valved for use with either single or double acting cylinders All pumps come fully assembled less fluid and ready for work PE10 Series Electric Hydraulic Pumps...

Page 5: ...2 way auto dump advance return auto Diagrams PE102A PE102A 220 PR102A Valve Function Use with Cylinder Type Valve No Advance Pump ON Return Pump OFF From Pump To Tank Single acting 9562 auto dump adva...

Page 6: ...environments These products are not designed for lifting and moving people agri food machinery certain types of mobile machinery or in special work environments such as explosive flammable or corrosi...

Page 7: ...cause an electrical hazard Hoses WARNING Before operating the pump tighten all hose connections using the correct tools Do not overtighten Connections should be only secure and leak free Overtightenin...

Page 8: ...s the use of an extension with a hydraulic cylinder may not be advisable and could present a dangerous condition Avoid pinch points or crush points that can be created by the load or parts of the cyli...

Page 9: ...ve covers on disconnected quick couplers When mounting cylinders or rams using the internal piston rod threads collar threads threaded tie rods or base mounting holes the threads must be fully engaged...

Page 10: ...eded 3 Clean all hose ends couplers or union ends 4 Remove the thread protectors from the hydraulic fluid outlets 5 Connect the hose assembly to the hydraulic fluid outlet and couple the hose to the c...

Page 11: ...ding Air from the System After all connections are made the hydraulic system must be bled of any trapped air See Figure 2 With no load on the system and the pump vented and positioned higher than the...

Page 12: ...heck valve is used a hydraulic gauge shows zero pressure when the valve is switched to the neutral hold position Cylinder pressure however is held without loss If reading the cylinder pressure a gauge...

Page 13: ...ure 6 Pressure Gauge Installation Initial Setup continued 2 See Figure 5 Install sealant tape or non hardening sealer to a 45 degree elbow PN 9678 Install the elbow as shown 3 Install sealant tape or...

Page 14: ...til operation is smooth and consistent 2 Check the pump reservoir level Add Power Team hydraulic fluid as needed Motor Control Operation 1 If necessary connect the power cord to an appropriate power s...

Page 15: ...10 000 psi 115V Amp Draw at 690 bar 10 000 psi 230V dBa at Idle and 690 bar 10 000 psi Air Supply Req d bar psi PE10 6 3 68 74 N A Pump Max Pressure Output bar psi Fluid Delivery cu in min 0 bar 0 psi...

Page 16: ...ion of the hydraulic fluid could cause the valve to malfunction Loss of the load or personal injury could result Establish a routine to keep the hydraulic system as free from debris as possible Seal u...

Page 17: ...le 2 Contact Power Team Hydraulic Technology technical support for products more suitable to your application Hose Connections CAUTION To prevent personal injury from leaking hydraulic fluid seal all...

Page 18: ...No voltage supply 3 Check line voltage Check reset button on power panel 4 Worn brushes 4 Replace brushes 5 Circuit breaker tripped because total amperage draw too high for existing circuit 5 Use an...

Page 19: ...lter If problem persists disconnect from power supply contact authorized Power Team service center 6 Fluid bypasses through the double acting cylinder 6 Remove cylinder cap hoses Check pump and valve...

Page 20: ...Look for internal leakage in double acting cylinders 4 Remove cylinder from pump If pump builds full pressure cylinder is defective 5 Inadequate air pressure air motor only 5 Refer to Initial Setup s...

Page 21: ...X HydraulicTechnologies 5885 11thStreet Rockford IL 61109 3699 USA Telephone 1 815 874 5556 FAX 1 815 874 7853 Cust Service Order Entry Tel 1 800 541 1418 FAX 1 800 288 7031 E mail info powerteam com...

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Page 23: ...ge the hose and possibly result in personal injury Do not use the hose to move attached equipment Stress may damage the hose and possibly cause personal injury Hose material and coupler seals must be...

Page 24: ...ntenance Voltages Motor voltages are not changeable They are 12 VDC 11 14 VDC 120 VAC 90 130 VAC 50 60 Hz 220 VAC 190 240 VAC 50 60 Hz Hydraulic Set up 1 Clean the areas around the oil ports of the pu...

Page 25: ...e acting Cylinders 1 Place the valve control lever in the NEUTRAL or hold position 2 Start the pump by pressing the motor control ON OFF switch 3 Advance the cylinder by shifting the valve control lev...

Page 26: ...ualified technician Bleeding Air from the System Air can accumulate in the hydraulic system This air causes the cylinder to respond in an unstable or slow manner To remove the air 1 Position hydraulic...

Page 27: ...115 230 V 50 60 Hz SINGLE PHASE Sheet No 3 of 3 Rev 6 Date 25 May 2012 6 25A FU SW2 REMOTE REC CONTROL CIRCUIT T L3 L2 L1 M X2 X1 M2 M1 MTR H4 H2 H3 H1 24V SW Transformer Connections For 115 VAC H1 H...

Page 28: ...1 800 541 1418 FAX 1 800 288 7031 E MAIL INFO POWERTEAM COM ASIA PACIFIC CUSTOMER SERVICE CENTER 7 GUL CIRCLE SINGAPORE 629563 SINGAPORE TEL 65 6265 3343 E MAIL INFOASIA POWERTEAM COM EUROPEAN CUSTOM...

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