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Table 3. Tolerance Limits:  0.2V 

 

TI Voltmeter 

DMM Tolerance Limit 

12.7 (example) 

12.5 – 12.9  (±0.2) 

 
 

 

Figure 1. Voltmeter Test Setup 

                  HI + 
DMM           
                  LO - 

                                          TI 
 VOLTMETER                 
 
 

 

  AUTO 

   

RED    

                BLACK 

 

 

               OFF 

 
    +       -   

  MANUAL 

               VOLTS 
TEST POINTS

 
               

      +    

                                  POWER SUPPLY  
         DC                              OR 
     CABLE                CHARGED 12V 
 

                BATTERY 

                        - 

 

WARNING 

HARMFUL CURRENTS AND VOLTAGES MAY BE PRESENT IN THE TI DC BATTERY CABLE  
LEADS. THE TI ON/OFF/RESET SWITCH MUST BE SET TO THE OFF POSITION BEFORE CONNECTING 
OR DISCONNECTING THE TI DC BATTERY CABLE TO/FROM THE BATTERY.  
 
4.1.6 LOAD CURRENT TESTS  
 
Connect the equipment as shown in Figure 2.  
 
4.1.7 Ensure that the AUTO-OFF-MANUAL switch is set to OFF 
 
4.1.8 Connect shunt as described in table 2 item 2.2 and power supply or optima battery as described in table 2 item     
         2.3 
 
4.1.9 Set switch to Manual to obtain Readings. Load will not remain on over 15 seconds. Refer to table 5, par 4.1.16 
 

AMMETER AND SHUNT TEST SETUP 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

            
                                                    Figure 2. Ammeter Test Setup 

3    

        +     
               

DMM 

NO 1

 

 
 
 

400 AMP 12V

               + 

POWER SUPPLY 

 
 
 

 

 

 
 
 

                  (OR) 

 
 
 
       

OPTIMA 

   

 

 

      

 BATTERY   

 - 

 
 

 

 

 

  

 

 

 

 

 

       

TI

 

 

 

 

 

 

 

EXTERNAL 

 

 

          MILLIVOLT 

CALIBRATED SHUNT                           TEST POINTS 

 

 

 

 

 
      - 

          +     

500A 50 MV or 

 

                   1000A 100 MV 

 

        -      

VOLTS 

 
 
                                           

(LED)

 

 
 
 

 

  AUTO 

 
 

 

               OFF 

 
     

 

  MANUAL 

Summary of Contents for ST-375

Page 1: ... 375 905 2 TECHNICAL MANUAL INSTRUMENT VERIFICATION PROCEDURE HIGH RATE DISCHARGE TESTER POWER PRODUCTS P N 37512 MODEL ST 375 MFD BY POWER PRODUCTS INC 27 PAMARON WAY STE E NOVATO CA 94949 CAGE CODE 3C8X4 www power products com POC PAUL CHAIT ...

Page 2: ...ions 2 4 Verification Process 2 4 ILLUSTRATIONS Figure Page 1 Voltmeter Test Setup 3 2 Ammeter Test Setup 3 3 Timing Setup Test 5 Data Sheet 375 9 05 TABLES Table Page 1 Verification Description 1 2 Equipment Requirements 2 3 Tolerance Limits 3 4 Timing Requirements 4 5 Summary Table of Tolerance Requirements 5 ...

Page 3: ... Terminals connected to a pair of test points on the front panel The voltmeter also has test points 1 2 This procedure describes the verification of accuracy of Power Products High rate Discharger Tester P N 37512 The 37512 being verified is referred to herein as the TI Test Instrument The TI operates from the battery being tested and does not require any other power 1 3 This procedure includes te...

Page 4: ...re Table 2 Equipment Requirements for TI Item Minimum Use Specifications Calibration Equipment SECTION 3 PRELIMINARY OPERATIONS 3 1 Ensure that power switch is set to OFF to avoid arcing or damage to the battery or power supply terminals or the TI battery clamps 3 2 Connect the Battery or power supply to the TI Observe polarity SECTION 4 VERIFICATION PROCESS NOTE Unless otherwise specified verify ...

Page 5: ... TI DC BATTERY CABLE TO FROM THE BATTERY 4 1 6 LOAD CURRENT TESTS Connect the equipment as shown in Figure 2 4 1 7 Ensure that the AUTO OFF MANUAL switch is set to OFF 4 1 8 Connect shunt as described in table 2 item 2 2 and power supply or optima battery as described in table 2 item 2 3 4 1 9 Set switch to Manual to obtain Readings Load will not remain on over 15 seconds Refer to table 5 par 4 1 ...

Page 6: ...to AUTO The green led illuminates 4 1 14 At the end of 15 seconds the voltmeter holds freezes its voltage Approximately 3 seconds later a contactor click out is heard and the green led turns off Table 4 Timing Requirements TI Time Tolerance Limit AUTO test led ON Load ON START Voltmeter Holds Battery End Voltage 15 Sec Within 2 Sec Retains the voltage reading on hold Load contactor drops out Green...

Page 7: ...5V 75 375 Amp XAMPLE Actual voltage reading 10 9 difference is 0 4 Amps ptable Test reading is Amperes 4 If actual volts are 10 1 differences is 0 4 le ps 10 5V S 1 2 Multiply Difference by 35 3 If higher than 10 5 add to 3 4 If lower than 10 5 subtract from 5 Acceptable Result must be the actual reading 10 Amperes E STEPS 1 2 0 4 X 35 Amps 14 Amps 3 14 Amps 375 Amps 389 4 5 Acce 389 10 Amps 379 t...

Page 8: ...sitive Black to Negative Meter reads Battery Open Circuit voltage Toggle switch to AUTOMATIC this is a 15 sec load test At end of 15 seconds meter locks in voltage reading Relay click heard after lock in If voltage is at or above 10 0 volts Battery is acceptable Below 10 0 volts is unacceptable For Manual test press and hold switch down Cuts Off at 15 sec Set switch to center OFF before removing b...

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