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POWX480 

EN

 

Copyright © 2018 VARO 

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5

 

www.varo.com 

CAUTION ! De UV light from the welding bow can damage your eyes or burn 
your skin. 

 

Bow welding produces sparks en drops of melted metal.  The welded surface remains hot 
for quite a while. 

 

Vapors may occur that can be harmful to your health.   Electrical shock can be lethal. 

 

Don’t come any closer than a radius of 15m from the light bow without protection. 

 

Protect yourself and the people around you from the harmful affects of the light bow. 

 

Caution: depending on the main circuit, it may occur that other users may experience 
disturbances.  In case of doubt please contact your power company. 

6.1 

Precautions. 

 

Leave adaptations to the main circuit, sockets, cables etc to qualified personnel, in 
particular extension cables. 

 

When accident occurs: cut welder immediately from mains. 

 

If electrical contact voltages occur, shut the welder down and contact qualified person to 
check welder. 

 

Welding current: always make sure electrical contacts are impeccable. 

 

Always ware insulating gloves on both hands for protection against: electrical shock, UV 
radiation, melted metal, sparks etc. 

 

Ware solid, insulating (also in moist environment) shoes.   Falling drops of melted metal 
can result in severe burnings. 

 

Ware appropriate clothing: no synthetic fibers! 

 

Never look into the welding bow without protection! (Only with appropriate safety goggles)  
UV radiation can cause severe damage to your eyes and skin (blinding, burning) that only 
appear after several hours (ref sunburn) 

 

All above is also valid for people in your surrounding. 

 

Make sure air supply is sufficient, especially in small rooms. 

 

Never weld bottles, barrels or tubes that contained inflammable liquids or gasses, even 
after a long time residues can cause explosions. 

 

In an environment with fire / explosion caution, more strict prescriptions are valid. 

 

Welds that have to bear heavy tension or meet specific safety expectations must be made 
by qualified welders. 

 

Remark: always make sure you connect the earth clamp to proper earth.  In case you 
don’t, severe damage may occur to main grounding or machine itself (melting of ground 
wire). 

 

Mains socket must be secured with proper (automatic) fuses. (According to section of 
wire, a standard socket with earth should have a 16A fuse)  Using higher fuses may result 
in burning of the wires and result in fire in the building. 

6.2 

Small and moist rooms. 

When  you  use  your  welder  in  small  or  moist  rooms  you  have  to  use  extra  insulation  layers, 
use  high  quality  insulating  gloves,  leather  or  other  very  bad  conducting  material,  to  protect 
your body.   In extreme situation the output voltage may not be higher than 48V. 

6.3 

Protective gear 

 

While performing work, the entire body of the welder must be protected with clothing and 
facial protection gear against radiation (burns).  

 

Welding gloves made of a suitable material (leather) must be worn on both hands. These 
must be in perfect condition. 

 

In order to protect clothing/skin from flying sparks and burns, appropriate aprons must be 
worn. If the nature of the work, e.g. overhand welding, requires it, a protective suit as well 
as a safety helmet must be worn. 

Summary of Contents for POWX480

Page 1: ... Power tool use and care 4 5 5 Service 4 6 SPECIFIC SAFETY WARNINGS 4 6 1 Precautions 5 6 2 Small and moist rooms 5 6 3 Protective gear 5 6 4 Protection against radiation and burns through 6 7 OPERATION 6 7 1 Preparation 6 7 2 Welding 6 7 3 Protection against overheating 6 8 CLEANING AND MAINTENANCE 7 8 1 Cleaning 7 9 TECHNICAL DATA 7 10 SERVICE DEPARTMENT 7 11 STORAGE 7 12 WARRANTY 8 13 ENVIRONME...

Page 2: ... supports if existing Check the completeness of the packing content Check the appliance the power cord the power plug and all accessories for transportation damages Keep the packaging materials as far as possible till the end of the warranty period Dispose it into your local waste disposal system afterwards WARNING Packing materials are no toys Children must not play with plastic bags Danger of su...

Page 3: ...ing pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a residual curren...

Page 4: ...the working conditions and the work to be performed Use of the power tool for operations different from intended could lead to a hazardous situation 5 5 Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained 6 SPECIFIC SAFETY WARNINGS Use this machine only for its purpose as designat...

Page 5: ... appear after several hours ref sunburn All above is also valid for people in your surrounding Make sure air supply is sufficient especially in small rooms Never weld bottles barrels or tubes that contained inflammable liquids or gasses even after a long time residues can cause explosions In an environment with fire explosion caution more strict prescriptions are valid Welds that have to bear heav...

Page 6: ...p 2 to the work piece Switch the welder on 4 and choose the welding current by turning the hand wheel 3 depending on electrode Ø you will use Hold the protective cap before your face and wrap the electrode over the work piece like lighting a match This is the best way to light the bow Test on a trial piece first to check wither you have selected proper electrode current Electrode Ø mm Welding curr...

Page 7: ... 50hz Welding current cos φ 0 73 55 160A Electrodes Ø 2 4 mm No load voltage 48 V 10 SERVICE DEPARTMENT Damaged switches must be replaced by our after sales service department If the connecting cable or mains plug is damaged it must be replaced by a particular connecting cable which is available from our service department Replacement of the connecting cable must only be carried out by our service...

Page 8: ...etration intentional damage on purpose or by gross carelessness inappropriate usage use for purposes for which the device is not suitable incompetent usage e g not following the instructions given in the manual inexpert assembly lightning strike erroneus net voltage This list is not exhaustive Acceptance of claims under warranty can never lead to the prolongation of the warranty period nor commenc...

Page 9: ...ropean harmonized standards Any unauthorized modification of the apparatus voids this declaration European Directives including if applicable their amendments up to the date of signature 2014 35 EU 2014 30 EU 2004 108 EC European harmonized standards including if applicable their amendments up to the date of signature EN60974 1 2005 EN60974 6 2011 EN60974 10 2014 Keeper of the Technical Documentat...

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