Power Line SKID SERIES Operator'S Manual Download

Page: 18 / 23

PERATOR

’

ANUAL

Power Line Industries

14717 HERITAGECREST WAY



RIVERTON, UTAH 84065



PHONE: 1-800-624-8136

AGE

Control Box and Components

055-00070-01

KB,ctrl box,EH Series, 12V Complete

1 EA

180-00270-01

Control Box, EH

1 EA

305-00038-01

Label,ctrl box,EH/RK

1 EA

450-00004-01

Switch,toggle,NKK#S301F

1 EA

457-00001-01

Boot,switch,water proof,NKK#AT402

1 EA

571-00005-01

Meter,Hour 10-32 VDC

1 EA

455-00001-01

Rectifier,GBPC2506

1 EA

455-00002-01

Relay,12V,VF441F11

1 EA

454-00003-01

Fuse holder,HHG

1 EA

453-00004-04

Fuse,AGC,25A

1 EA

505-00007-02

Bolt,SS,Hex,No.10-24x.75”

2 EA

508-00001-04

Nut,SP,Hex,#10-24

2 EA

513-00017-01

Wshr,SS,Hel Sprg Lk,No.10,SAE

2 EA

552-00007-03

Conn,blade,1/4female,12-10awg,yellow

2 EA

552-00013-01

Conn,butt splice,(10-12) crimp on

1 EA

552-00008-01

Term,tap,wtr resist,3M#804

2 EA

552-00005-06

Term,ring,3/8,yel(10awg),crimp-on

1 EA

552-00007-01

Conn,blade,1/4female,22-18awg,pink

6 EA

552-00005-02

Term,ring,1/4,yellow(10awg),crimp-on

1 EA

552-00007-02

Conn,blade,1/4female,16-14awg,blue

4 EA

430-00024-01

Wire,12ga,stranded,THHN,red

75.5 IN

430-00024-05

Wire,12ga,stranded,THHN,black

84 IN

430-00001-03

Wire,14ga,stranded,UL1015,white

10 FT

430-00001-01

Wire,14ga,stranded,UL1015,red

18.5 IN

430-00001-05

Wire,14ga,stranded,UL1015,black

18.5 IN

563-00003-01

Corrugated Loom,nylon,heat stabilized

1.6 FT

563-00003-02

Corrugated Loom,nylon,heat stabilized

4 FT

500-00004-01

Scr,SP,self tap,hex hd,#10-32,.75”

4 EA

Accessories and Labels

305-00005-01

Label,fuel-diesel

1 EA

305-00020-01

Label,fuel-gasoline,red

1 EA

305-00010-01

Label,exposed belts and pulleys

1 EA

305-00009-01

Label,caution-hot

1 EA

305-00003-02

Label,warning-gasoline,horiz

1 EA

305-00004-02

Label,operating instructions,horiz

1 EA

305-00028-01

Label,Serial No. overlay

1 EA

305-00007-01

Label,blank,shipping barcode

1 EA

270-00005-02

Nozzle,water,#5.5,15 degr,quickconn

1 EA

284-00001-01

Hose assy,50’,3000PSI@250F,swivels

1 EA

275-00001-01

Gun,ST-1500

1 EA

265-00001-01

Wand,36”,insulated,JE5170D36

1 EA

552-00004-03

QC plug,sp,3/8”,nptf

1 EA

554-00007-02

QC coupler socket,brs,1/4”,nptf

1 EA

300-00003-02

User guide,EH Series

1 EA

331-00003-02

Pallet,shipping,52x36, #RQ5236PC

1 EA

330-00003-01

Box,shipping,C,52.25”x36.25”x54”

1 EA

Summary of Contents for SKID SERIES

Page 1: ...n of your Power Line machine FAILURE TO READ THIS MANUAL AND FOLLOW ITS INSTRUCTIONS PRIOR TO OPERATING OR ATTEMPTING ANY SERVICE OR MAINTENANCE PROCEDURE COULD RESULT IN SERIOUS INJURY OR DEATH TO YO...

Page 2: ...econd Printing September 2004 TABLE OF CONTENTS SECTION 1 OPERATOR S MANUAL Unpacking 3 Safety Instructions and Warnings 3 Installation Instructions 5 Operation Instructions 6 Starting Checklist 6 Was...

Page 3: ...s on or near this machine Do not operate this machine while under the influence of alcohol drugs or while fatigued INSPECTION Carefully unpack your new Power Line pressure washer by removing the bandi...

Page 4: ...ll other personnel clear while operating this machine Do not service this machine without disconnecting power supply and shutting off gas source This machine is equipped with a manual shutoff valve Do...

Page 5: ...Check the pump oil level and fill with SAE 30w non detergent oil if needed Connect water hose to the water inlet connection located on the machine Turn on water and check float tank for water level St...

Page 6: ...a good grade of gasoline Connect water supply hose to unit do not turn water on Quick connect the 50ft discharge hose and gun assembly to outlet of heater coil and remove pressure nozzle from end of...

Page 7: ...achine from freezing temperatures by storing in heated area WINTERIZING Direct Drive Machines To protect the machine from freezing temperatures while storing or transporting connect short length of ga...

Page 8: ...g solution Turn pump motor switch ON allowing even water flow from the pickup hose in the deliming solution through the pump plumbing coil and hose returning back to the solution container DO NOT TURN...

Page 9: ...d electrodes should be done periodically See figure 2 Figure 2 USE INSULATED SCREWDRIVER WHEN CHECKING TRANSFORMER Proper electrode setting should be done with a defect free insulated screwdriver acro...

Page 10: ...L BURNER AIR BAND ADJUSTMENT Power Line sets oil burners at sea level Air bands may need adjustment at higher ele vations to offer enhanced performance of the burner and extended life of the machine I...

Page 11: ...ATOR S MANUAL Power Line Industries 14717 HERITAGECREST WAY RIVERTON UTAH 84065 PHONE 1 800 624 8136 PAGE 11 Skid Series 1 3 4 2 5 6 7 8 9 10 11 12 13 14 16 17 18 15 Part Numbers and Descriptions Page...

Page 12: ...ge Gas Red 1 6 190 00001 01 Tank Fuel 10 Gal Green 1 7 140 00001 01 Cap Fuel Guage Diesel Black 1 8 180 00261 01 Torsion Rods Dual Fuel Tank 2 9 180 00270 01 Contral Box 1 10 250 00003 02 Burner Assy...

Page 13: ...Main Burner Gasket 1 3 254 00001 08 Motor 12v DC 1 4 253 00002 01 Fan Wheel 3 44 X4 25 1 5 252 00001 04 Ignitor 1 6 254 00001 09 Coupling 1 7 251 00001 01 Fuel Pump 1 8 259 00001 01 Air Band Inner 1 8...

Page 14: ...4 Male 1 3 265 00002 01 Dual Wand Insulated 1 4 275 00001 01 Gun 1 5 552 00004 03 Quick Coupler Plug 3 8 1 6 284 00001 01 Hose Assembly 50 3000PSI 250 F 1 6a 284 00002 01 Hose Assembly 50 5000PSI 250...

Page 15: ...art Description Qty 1 220 00009 01 Pump Complete General TS2021 R 1 2 221 00001 03 Manifold Brass Head TS2021 1 Pump Repair Kits Part Description Qty 221 00021 01 Check Valve Assembly Kit 1 6 Each 1 2...

Page 16: ...01 Nipple sp 1 4 close 5 8 hex 1 EA 522 00001 01 Conn hose end 1 4nptm x 1 4 barb 1 EA 557 00001 01 Hose clamp ss 0 25 0 63 diam 8 EA 280 00002 03 Hose low pressure 1 2 1 66 FT 530 00003 07 Elbow brs...

Page 17: ...1 2nptf x 3 8nptf 1 EA 524 00013 02 Nipple sch 80 1 2 x3 galvanized 2 EA 191 00008 01 Insulation blanket 2 24 wide 4 3 FT 191 00006 01 Insulation blanket 1 24 wide 4 73 99 IN 191 00007 01 Insulation...

Page 18: ...wg blue 4 EA 430 00024 01 Wire 12ga stranded THHN red 75 5 IN 430 00024 05 Wire 12ga stranded THHN black 84 IN 430 00001 03 Wire 14ga stranded UL1015 white 10 FT 430 00001 01 Wire 14ga stranded UL1015...

Page 19: ...OPERATOR S MANUAL Power Line Industries 14717 HERITAGECREST WAY RIVERTON UTAH 84065 PHONE 1 800 624 8136 PAGE 19...

Page 20: ...t thermostat Clogged fuel filter Replace fuel filter Defective pressure switch Replace pressure switch Clogged burner nozzle Replace burner nozzle Fuel pump malfunction Replace fuel pump Improper elec...

Page 21: ...ng water too hot Reduce temperature ambient Water In Oil High humidity environment Change oil frequently Oil seal worn Check and replace oil seal Plunger packing worn Check and replace packing Water D...

Page 22: ...s See owners Manual for details Yanmar Diesel Engines TWO years from date of purchase Yanmar will repair or replace any manufacturer defect at their expense To be handled by Yanmar Service Centers See...

Page 23: ...placement by Equipment Manufacturer for a period of one 1 year from date of purchase LIMITATION OF LIABILITY Power Line and Equipment Manufacturer liability for special incidental or consequential dam...

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